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Standard Disc Springs / DIN 2093 Group A

25.00*12.20*1.50*2.05

CENTURY_SPRING model reference: CDM-251215 · CENTURY-DISC-SPRINGS-2014 · locator 17

CHRISTIAN_BAUER model reference: 104 565 · CB-DISC-SPRINGS-0611 · locator 159

MUBEA model reference: 18 0004 · MUBEA-MANUAL-2023 · printed p.64 (PDF p.66)

SCHNORR model reference: 009100 · SCHNORR-HANDBOOK-EN · locator 88

SOLON model reference: SDS 25x12.2x1.5 · SOLON-BELLEVILLE-CATALOG · locator 51

SPIROL model reference: DSC 25.0 x 12.2 x 1.50 DK · SPIROL-DISC-SPRINGS-2026 · locator 17

SPIROL model reference: DSC 25 x 12.2 x 1.5 WR · SPIROL-DISC-SPRINGS-2026 · locator 14

Dimensions, standards and downloadable engineering files are generated from published product data.

Made to order
SPECIFICATION

Product data

Open calculator →
Outside diameter De
25.00 mm
Inside diameter Di
12.20 mm
Product thickness t
1.50 mm
Free height l₀
2.05 mm
Cone height h₀
0.55 mm
Standard
DIN 2093
Material / surface treatment
51CrV4 Spring SteelZinc phosphate and oil · Cold presetting / scraggingERP: 25.00*12.20*1.50*2.05-T-H0.55-51CRV4-PHOSPHATE_OIL-PSX10CrNi18-8 / AISI 301 Stainless SteelPlain / natural finish · Cold presetting / scraggingERP: 25.00*12.20*1.50*2.05-T-H0.55-1.4310-PLAIN-PS60Si2MnAZinc phosphate and oil · Cold presetting / scraggingERP: 25.00*12.20*1.50*2.05-T-H0.55-60SI2MNA-PHOSPHATE_OIL-PS
Temperature
-50 300 °C
ENGINEERING FILES

CAD / DXF / STEP

Repository CAD · direct download
25.00*12.20*1.50*2.05 DXF and DWG engineering drawing previewOpen full drawing preview
DWG25.00*12.20*1.50*2.05 DWG CADJH-DS-25.00-12.20-1.50-2.05-P322-EN-R10.dwg · 49 KB
Download
DXF25.00*12.20*1.50*2.05 DXF CADJH-DS-25.00-12.20-1.50-2.05-P322-EN-R10.dxf · 125 KB
Download
STEP25.00*12.20*1.50*2.05 STEP CADJH-DS-25.00-12.20-1.50-2.05-P322-R10.step · 21 KB
Download
STL25.00*12.20*1.50*2.05 STL CADJH-DS-25.00-12.20-1.50-2.05-P322-R10.stl · 1.6 MB
Download
ENGINEERING OVERVIEW

Candidate decision overview

Data version 3
GEOMETRY CONTRACT

Conical profile

Bearing surfaces
No
Tolerance grade
See dossier / confirm

Special surface parameters must be reviewed against the released drawing; the profile name alone is not a complete geometry definition.

EVIDENCE COVERAGE
Manufacturer curve / stress7Polysplendid calculations1Resolved standards2Inspection dossier1Approved product FEMNot public

A missing FEM record is not evidence of failed validation. It means no approved product-level study is public on this page.

CF-07 · PROCESS CARD LIBRARY

Manufacturing process cards

5 material route(s)

Each material and supplied-surface identity has its own database-driven workbook and PNG preview. A review or blocked status is not a production release.

1.4310 process-card preview
V13627 · R04

1.4310

PLAIN

CONTINUOUS_DIE_FORM+AUSTENITIC_COLD_WORK+NO_SUPPORT_FACE+STRONG_PRESS+PLAIN

Blocked — not for production

Download Excel · 20 kB
50CrVA process-card preview
V25 · R04

50CrVA

BLACK_OXIDE

CONTINUOUS_DIE_FORM+LOW_ALLOY_QT+NO_SUPPORT_FACE+STRONG_PRESS+BLACK_OXIDE

Blocked — not for production

Download Excel · 20.6 kB
51CrV4 process-card preview
V27 · R04

51CrV4

PHOSPHATE_OIL

CONTINUOUS_DIE_FORM+LOW_ALLOY_QT+NO_SUPPORT_FACE+STRONG_PRESS+PHOSPHATE_OIL

Blocked — not for production

Download Excel · 20.3 kB
60Si2MnA process-card preview
V26 · R04

60Si2MnA

BLACK_OXIDE

CONTINUOUS_DIE_FORM+LOW_ALLOY_QT+NO_SUPPORT_FACE+STRONG_PRESS+BLACK_OXIDE

Blocked — not for production

Download Excel · 20.6 kB
60Si2MnA process-card preview
V19359 · R04

60Si2MnA

PHOSPHATE_OIL

CONTINUOUS_DIE_FORM+LOW_ALLOY_QT+NO_SUPPORT_FACE+STRONG_PRESS+PHOSPHATE_OIL

Blocked — not for production

Download Excel · 20.6 kB
APPROVED SOURCE DATA

Manufacturer engineering data

7 traceable datasets

Loads, stresses, thousand-piece weights and curves retain their manufacturer, source version, page/worksheet, material and temperature condition. A catalog value is an engineering reference unless the inspection dossier separately identifies an approved acceptance tolerance.

Century Spring / MW Industries CDM-251215Manufacturer catalog curve
Source
Century Spring Precision Disc Springs / 2014-01
Location
page 17
Material
AISI C1075 or AISI 6150 carbon/alloy steel
Temperature
Not stated - not assumed
Curve scope
four_point_curve / loading
1000-piece weight
25% h: 0.1397 mm, 1112.055 N50% h: 0.2769 mm, 2144.043 N75% h: 0.4166 mm, 3122.652 N100% h: 0.5537 mm, 4079.019 Ns (mm)F (N)
Published source points only; no interpolation.
Points/h0s (mm)F (N)σ1 / σII (MPa)σ2 / σIII (MPa)σ3 (MPa)σOM (MPa)
25% h0.2500.13971,112448
50% h0.5000.27692,144951
75% h0.7500.41663,1231,510
100% h1.0000.55374,0792,117
Christian Bauer GmbH + Co. KG 104 565Manufacturer workbook calculation
Source
Christian Bauer cb_cV4 Product List / local reference edition
Location
Liste row 97
Material
Not stated in this source table
Temperature
Not stated - not assumed
Curve scope
single_point / loading
1000-piece weight
Points/h0s (mm)F (N)σ1 / σII (MPa)σ2 / σIII (MPa)σ3 (MPa)σOM (MPa)
75% h00.7500.41252,910
Mubea 18 0004Manufacturer calculation workbook
Source
Disc Spring Calculation Program 032 / 032
Location
Standard row 79
Material
Not stated in this source table
Temperature
Not stated - not assumed
Curve scope
four_point_curve / loading
1000-piece weight
4.403 kg
25% h0: 0.137 mm, 1040 N50% h0: 0.275 mm, 2007 N75% h0: 0.412 mm, 2926 N100% h0: 0.55 mm, 3821 Ns (mm)F (N)
Published source points only; no interpolation.
Points/h0s (mm)F (N)σ1 / σII (MPa)σ2 / σIII (MPa)σ3 (MPa)σOM (MPa)
25% h00.2500.13701,040761425393
50% h00.5000.27502,0071,473898757
75% h00.7500.41202,9262,1381,4191,091
100% h01.0000.55003,8212,7551,9881,395
SCHNORR GmbH 009100Manufacturer catalog summary
Source
Schnorr Disc Springs Handbook / source copy in project archive
Location
page 88
Material
Not stated in this source table
Temperature
Not stated - not assumed
Curve scope
summary_only / loading
1000-piece weight
4.219 kg

This source table publishes a summary (weight and/or σOM) but no displacement-load points; no curve has been invented.

Solon Manufacturing Co. SDS 25x12.2x1.5Manufacturer catalog point
Source
Solon Belleville Springs Washer Catalog / local reference edition
Location
page 51
Material
50CrV4 (AISI 6150 equivalent)
Temperature
Not stated - not assumed
Curve scope
single_point / loading
1000-piece weight
Points/h0s (mm)F (N)σ1 / σII (MPa)σ2 / σIII (MPa)σ3 (MPa)σOM (MPa)
catalog listed operating point1.0160.55903,821
SPIROL International Corporation DSC 25.0 x 12.2 x 1.50 DKManufacturer design calculation
Source
SPIROL Disc Springs / 2026
Location
page 17
Material
1.4310
Temperature
Not stated - not assumed
Curve scope
five_point_curve / loading
1000-piece weight
15% h0 preload: 0.08 mm, 585 N25% h0: 0.14 mm, 959 N50% h0: 0.28 mm, 1851 N75% h0: 0.41 mm, 2699 N100% h0 / flat: 0.55 mm, 3524 Ns (mm)F (N)
Published source points only; no interpolation.
Points/h0s (mm)F (N)σ1 / σII (MPa)σ2 / σIII (MPa)σ3 (MPa)σOM (MPa)
15% h0 preload0.1450.0800585230221
25% h00.2550.1400959392363
50% h00.5090.28001,851829698
75% h00.7450.41002,6991,3091,006
100% h0 / flat1.0000.55003,524-1,496
SPIROL International Corporation DSC 25 x 12.2 x 1.5 WRManufacturer design calculation
Source
SPIROL Disc Springs / 2026
Location
page 14
Material
Alloy Steel
Temperature
Not stated - not assumed
Curve scope
five_point_curve / loading
1000-piece weight
15% h0 preload: 0.08 mm, 634 N25% h0: 0.14 mm, 1040 N50% h0: 0.28 mm, 2007 N75% h0: 0.41 mm, 2926 N100% h0 / flat: 0.55 mm, 3821 Ns (mm)F (N)
Published source points only; no interpolation.
Points/h0s (mm)F (N)σ1 / σII (MPa)σ2 / σIII (MPa)σ3 (MPa)σOM (MPa)
15% h0 preload0.1450.0800634249239
25% h00.2550.14001,040425393
50% h00.5090.28002,007898757
75% h00.7450.41002,9261,4191,091
100% h0 / flat1.0000.55003,821-1,622
STANDARD DOSSIER

Resolved standard requirements

35 resolved items
PS/DS-G01-2026Polysplendid disc-spring engineering recommendations (non-mandatory)
Series A · Group 2 · without bearing surfaces
ProductRecommended edge-radius range (enterprise drawing rule)

t产品 / 6 ≤ R ≤ t产品 / 5;product limits 0.25–0.3 mm;product recommendation 0.25 mm;Use actual product thickness: t for plain T products and t-prime for reduced TP products. CAD defaults to the lower bound while drawings expose the full recommended range.

Disc Spring Contact Surfaces · Machinery's Handbook 31st, p.390(厂商经验转述)
ProductPolysplendid default working-deflection range

0.2–0.75 h0;product limits 0.11–0.4125 mm

聚辉推荐 DS-G01 · Mubea 2023 manual PDF 27;SPIROL deflection-range white paper
ProductNormal parallel-stack count recommendation

1–4

3.10 Spring stack design · Mubea Disc Springs Manual 2023, PDF 24
ProductSeries-stack limit for standard fatigue-chart evidence

See requirement data

10.2.2 · DIN EN 16983 page 18(PDF 20)
ProcessGuidance and stack lubrication

按温度、介质和寿命选择油、脂、含二硫化钼膏或固体润滑;不得把未润滑摩擦忽略

guidance / lubrication / friction · Mubea 2023 manual PDF 25, 28~31;Christian Bauer theory PDF 17
ProductGuidance preference

优先内导柱;空间或结构要求时使用外导套;低迟滞需求评估自定心结构

C.1 / 3.10 · GB/T 1972.2 附录 C;Mubea 2023 manual PDF 24~25
ProductGeometry triggers for enhanced analysis

De/Di=2.04918,De/t=16.666667,within simplified-geometry range

3.9 Special cases · Mubea Disc Springs Manual 2023, PDF 21
DIN EN 16983:2017-09Disc springs — Quality specifications — Dimensions
Series A · Group 2 · without bearing surfaces
ProductDisc spring group 2

2

Table 2 · EN 16983 pages 6~7(PDF 8~9)
ProductDimension series A

A

Table 3 · EN 16983 pages 6~7(PDF 8~9)
ProductStandard spring steel requirement

EN 10083 / EN 10089 / EN 10132-4 MPa

5 · EN 16983 page 7(PDF 9)
ProcessGroup 2 manufacturing and surface finish

冲压/精冲、冷成形、内外径加工、边缘倒圆

Table 7 · EN 16983 page 11(PDF 13)
ProductThickness tolerance

deviation -0.12 / +0.04 mm;product limits 1.38–1.54 mm

Table 8 · EN 16983 page 13(PDF 15)
ProductOutside diameter h12 tolerance

deviation -0.21 / 0 mm;product limits 24.79–25 mm;h12

8.1 / ISO 286-2 · EN 16983 page 12(PDF 14)
ProductInside diameter H12 tolerance

deviation 0 / +0.18 mm;product limits 12.2–12.38 mm;H12

8.1 / ISO 286-2 · EN 16983 page 12(PDF 14)
ProductFree-height tolerance

deviation -0.08 / +0.15 mm;product limits 1.97–2.2 mm

Table 9 · EN 16983 page 13(PDF 15)
ProductTest-load tolerance

deviation -7.5 / +15 %;test position 0.75 h0

Table 10 · EN 16983 pages 13~14(PDF 15~16)
ProductCoaxiality tolerance

0.26 mm;2 × IT11

8.1 / ISO 286-2 · EN 16983 page 12(PDF 14)
InspectionGroup 2 / series A minimum unloading-force ratio

See requirement data

Table 11 · EN 16983 page 15(PDF 17)
ProductGroup 2 hardness

42–52 HRC

7.2 · EN 16983 page 11(PDF 13)
ProductRecommended total clearance for guide pin

0.2 mm;recommended guide pin diameter 12 mm

Table 12 · EN 16983 page 15(PDF 17)
ProductRecommended total clearance for guide sleeve

0.4 mm;recommended guide sleeve bore 25.4 mm

Table 12 · EN 16983 page 15(PDF 17)
ProductGuide component surface requirement

See requirement data

12 · EN 16983 section 12, page 21(PDF 23)
ProcessPresetting

2 × test load;压至平位后复核自由高度与检测负荷

7.4 / 8.4.2 · EN 16983 pages 12, 14(PDF 14, 16)
ProcessSurface quality and edges

无影响性能的斑疤、裂纹、锈蚀;边缘倒圆或去毛刺

7.5 · EN 16983 page 12(PDF 14)
ProcessSurface treatment and corrosion protection

phosphated and oiled

7.5 · EN 16983 page 12(PDF 14)
ProcessShot peening

recommended for dynamic duty where fatigue-life improvement is required;process agreement required

10.2.2 · EN 16983 page 20(PDF 22)
InspectionDecarburization depth

product maximum depth 0.045 mm

7.2 · EN 16983 page 11(PDF 13)
ProductStatic calculated stress limit

See requirement data

10.1 · EN 16983 page 17(PDF 19)
ProductMinimum preload for dynamic duty

0.15–0.2 h0;product limits 0.0825–0.11 mm

10.2.1 · EN 16983 page 18(PDF 20)
ProductRelaxation and operating-temperature note

Consult the manufacturer above 100 °C for material, stress and relaxation requirements

9 / Figures 3–4 · EN 16983 page 17(PDF 19)
InspectionTest-load method

test position 0.75 h0;硬化、磨削并抛光的压盘;使用适合润滑剂

8.4.1 · EN 16983 page 13(PDF 15)
InspectionDimensional inspection method

按标准约定的量具、压盘及测量条件执行

8 · EN 16983 pages 13~14(PDF 15~16)
InspectionHardness test method and location

See requirement data

11.3 · EN 16983 page 21(PDF 23)
BatchBatch sampling and acceptance

Acceptance inspection according to EN ISO 3269 where applicable

2 · EN 16983 pages 11~18(PDF 13~20)
PackagingMarking, packaging and storage

Contract and product documentation requirements apply

contract · EN 16983 pages 11~18(PDF 13~20)
INSPECTION DOSSIER

Product inspection requirements

7 acceptance limits
Data boundary: 平面度没有标准通用数值,等待图纸/工艺卡/供需协议覆盖; 平行度没有标准通用数值,等待图纸/工艺卡/供需协议覆盖
CharacteristicRequirement / limitsStatusSource
Outside diameterD / De25 mm (-0.21/+0 mm); limits 24.79–25 mmThe standard rule has been resolved for this specific product.ResolvedDIN EN 16983:2017-09EN 16983 page 12(PDF 14)
Inside diameterd / Di12.2 mm (+0/+0.18 mm); limits 12.2–12.38 mmThe standard rule has been resolved for this specific product.ResolvedDIN EN 16983:2017-09EN 16983 page 12(PDF 14)
Product thicknesst / t′1.5 mm (-0.12/+0.04 mm); limits 1.38–1.54 mmThe standard rule has been resolved for this specific product.ResolvedDIN EN 16983:2017-09EN 16983 page 13(PDF 15)
Free heightH0 / l₀2.05 mm (-0.08/+0.15 mm); limits 1.97–2.2 mmThe standard rule has been resolved for this specific product.ResolvedDIN EN 16983:2017-09EN 16983 page 13(PDF 15)
Cone heighth0 / h₀0.55 mm (-0.12/+0.27 mm); limits 0.43–0.82 mmWorst-case envelope derived from free-height and plain product thickness t tolerances; it is a reference, not an independent standard h0 acceptance tolerance.Derived referenceDIN-EN-16983-2017-09EN 16983 page 13(PDF 15); EN 16983 page 13(PDF 15)
Coaxiality≤ 0.26 mmThe standard rule has been resolved for this specific product.ResolvedDIN EN 16983:2017-09EN 16983 page 12(PDF 14)
FlatnessSet by approved drawing, process card or supply agreementThe standard does not provide a universal independent numeric tolerance; an approved drawing, process card or supply agreement must provide the acceptance value.Agreement requiredPOLYSPLENDID-INSPECTION-POLICY-2026-08Task 121 标准原文核对结论
ParallelismSet by approved drawing, process card or supply agreementThe standard does not provide a universal independent numeric tolerance; an approved drawing, process card or supply agreement must provide the acceptance value.Agreement requiredPOLYSPLENDID-INSPECTION-POLICY-2026-08Task 121 标准原文核对结论
Test loadFt2926 N (-7.5/+15%); limits 2706.55–3364.9 NThe nominal test load comes from the current published standard, manufacturer, or engineering dataset; limits use the applicable DIN EN 16983 percentage tolerance.ResolvedDIN EN 16983:2017-09EN 16983 pages 13~14(PDF 15~16)
Hardness42–52 HRCThe standard rule has been resolved for this specific product.ResolvedDIN EN 16983:2017-09EN 16983 page 11(PDF 13)

Where cone-height limits are shown, they are derived references only. Flatness and parallelism become acceptance criteria only after an approved drawing, process card or supply agreement supplies numeric values.

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