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Stainless and Corrosion-resistant Disc Springs / 631 / 17-7PH Stainless Steel

38.10*16.36*2.41*3.23

SOLON model reference: 10M100177 · SOLON-BELLEVILLE-CATALOG · locator 20

Dimensions, standards and downloadable engineering files are generated from published product data.

Made to order
SPECIFICATION

Product data

Open calculator →
Outside diameter De
38.10 mm
Inside diameter Di
16.36 mm
Product thickness t
2.41 mm
Free height l₀
3.23 mm
Cone height h₀
0.82 mm
Standard
厂商不锈钢与耐腐蚀规格
Material / surface treatment
X7CrNiAl17-7 / AISI 631 / 17-7PHPlain / natural finish · Cold presetting / scraggingERP: 38.10*16.36*2.41*3.23-T-H0.82-1.4568-PLAIN-PS
Temperature
-200 300 °C
ENGINEERING FILES

CAD / DXF / STEP

Repository CAD · direct download
38.10*16.36*2.41*3.23 DXF and DWG engineering drawing previewOpen full drawing preview
DWG38.10*16.36*2.41*3.23 DWG CADJH-DS-38.10-16.36-2.41-3.23-P1591-EN-R11.dwg · 50 KB
Download
DXF38.10*16.36*2.41*3.23 DXF CADJH-DS-38.10-16.36-2.41-3.23-P1591-EN-R11.dxf · 125 KB
Download
STEP38.10*16.36*2.41*3.23 STEP CADJH-DS-38.10-16.36-2.41-3.23-P1591-R11.step · 21 KB
Download
STL38.10*16.36*2.41*3.23 STL CADJH-DS-38.10-16.36-2.41-3.23-P1591-R11.stl · 1.6 MB
Download
ENGINEERING OVERVIEW

Candidate decision overview

Data version 3
GEOMETRY CONTRACT

Conical profile

Bearing surfaces
No
Tolerance grade
See dossier / confirm

Special surface parameters must be reviewed against the released drawing; the profile name alone is not a complete geometry definition.

EVIDENCE COVERAGE
Manufacturer curve / stress1Polysplendid calculations2Resolved standards2Inspection dossier1Approved product FEMNot public

A missing FEM record is not evidence of failed validation. It means no approved product-level study is public on this page.

CF-07 · PROCESS CARD LIBRARY

Manufacturing process cards

1 material route(s)

Each material and supplied-surface identity has its own database-driven workbook and PNG preview. A review or blocked status is not a production release.

1.4568 process-card preview
V13747 · R04

1.4568

PLAIN

CONTINUOUS_DIE_FORM+PH_STAINLESS+NO_SUPPORT_FACE+STRONG_PRESS+PLAIN

Blocked — not for production

Download Excel · 20.8 kB
APPROVED SOURCE DATA

Manufacturer engineering data

1 traceable datasets

Loads, stresses, thousand-piece weights and curves retain their manufacturer, source version, page/worksheet, material and temperature condition. A catalog value is an engineering reference unless the inspection dossier separately identifies an approved acceptance tolerance.

Solon Manufacturing Co. 10M100177Manufacturer catalog point
Source
Solon Belleville Springs Washer Catalog / local reference edition
Location
page 20
Material
1.4568
Temperature
Not stated - not assumed
Curve scope
single_point / loading
1000-piece weight
Points/h0s (mm)F (N)σ1 / σII (MPa)σ2 / σIII (MPa)σ3 (MPa)σOM (MPa)
catalog listed operating point0.9910.812814,679
STANDARD DOSSIER

Resolved standard requirements

33 resolved items
DIN EN 16983:2017-09Disc springs — Quality specifications — Dimensions
Series · Group 2 · without bearing surfaces
Incomplete fields: 缺少 A/B/C 尺寸系列,系列专属规则无法解析
ProductDisc spring group 2

2

Table 2 · EN 16983 pages 6~7(PDF 8~9)
ProductStandard spring steel requirement

EN 10083 / EN 10089 / EN 10132-4 MPa

5 · EN 16983 page 7(PDF 9)
ProcessGroup 2 manufacturing and surface finish

冲压/精冲、冷成形、内外径加工、边缘倒圆

Table 7 · EN 16983 page 11(PDF 13)
ProductThickness tolerance

deviation -0.12 / +0.04 mm;product limits 2.29–2.45 mm

Table 8 · EN 16983 page 13(PDF 15)
ProductOutside diameter h12 tolerance

deviation -0.25 / 0 mm;product limits 37.85–38.1 mm;h12

8.1 / ISO 286-2 · EN 16983 page 12(PDF 14)
ProductInside diameter H12 tolerance

deviation 0 / +0.18 mm;product limits 16.36–16.54 mm;H12

8.1 / ISO 286-2 · EN 16983 page 12(PDF 14)
ProductFree-height tolerance

deviation -0.1 / +0.2 mm;product limits 3.13–3.43 mm

Table 9 · EN 16983 page 13(PDF 15)
ProductTest-load tolerance

deviation -7.5 / +15 %;test position 0.75 h0

Table 10 · EN 16983 pages 13~14(PDF 15~16)
ProductCoaxiality tolerance

0.32 mm;2 × IT11

8.1 / ISO 286-2 · EN 16983 page 12(PDF 14)
ProductGroup 2 hardness

42–52 HRC

7.2 · EN 16983 page 11(PDF 13)
ProductRecommended total clearance for guide pin

0.3 mm;recommended guide pin diameter 16.06 mm

Table 12 · EN 16983 page 15(PDF 17)
ProductRecommended total clearance for guide sleeve

0.6 mm;recommended guide sleeve bore 38.7 mm

Table 12 · EN 16983 page 15(PDF 17)
ProductGuide component surface requirement

See requirement data

12 · EN 16983 section 12, page 21(PDF 23)
ProcessPresetting

2 × test load;压至平位后复核自由高度与检测负荷

7.4 / 8.4.2 · EN 16983 pages 12, 14(PDF 14, 16)
ProcessSurface quality and edges

无影响性能的斑疤、裂纹、锈蚀;边缘倒圆或去毛刺

7.5 · EN 16983 page 12(PDF 14)
ProcessSurface treatment and corrosion protection

phosphated and oiled

7.5 · EN 16983 page 12(PDF 14)
ProcessShot peening

recommended for dynamic duty where fatigue-life improvement is required;process agreement required

10.2.2 · EN 16983 page 20(PDF 22)
InspectionDecarburization depth

product maximum depth 0.0723 mm

7.2 · EN 16983 page 11(PDF 13)
ProductStatic calculated stress limit

See requirement data

10.1 · EN 16983 page 17(PDF 19)
ProductMinimum preload for dynamic duty

0.15–0.2 h0;product limits 0.123–0.164 mm

10.2.1 · EN 16983 page 18(PDF 20)
ProductRelaxation and operating-temperature note

Consult the manufacturer above 100 °C for material, stress and relaxation requirements

9 / Figures 3–4 · EN 16983 page 17(PDF 19)
InspectionTest-load method

test position 0.75 h0;硬化、磨削并抛光的压盘;使用适合润滑剂

8.4.1 · EN 16983 page 13(PDF 15)
InspectionDimensional inspection method

按标准约定的量具、压盘及测量条件执行

8 · EN 16983 pages 13~14(PDF 15~16)
InspectionHardness test method and location

See requirement data

11.3 · EN 16983 page 21(PDF 23)
BatchBatch sampling and acceptance

Acceptance inspection according to EN ISO 3269 where applicable

2 · EN 16983 pages 11~18(PDF 13~20)
PackagingMarking, packaging and storage

Contract and product documentation requirements apply

contract · EN 16983 pages 11~18(PDF 13~20)
PS/DS-G01-2026Polysplendid disc-spring engineering recommendations (non-mandatory)
Series · Group 2 · without bearing surfaces
Incomplete fields: 缺少 A/B/C 尺寸系列,系列专属规则无法解析
ProductRecommended edge-radius range (enterprise drawing rule)

t产品 / 6 ≤ R ≤ t产品 / 5;product limits 0.401667–0.482 mm;product recommendation 0.401667 mm;Use actual product thickness: t for plain T products and t-prime for reduced TP products. CAD defaults to the lower bound while drawings expose the full recommended range.

Disc Spring Contact Surfaces · Machinery's Handbook 31st, p.390(厂商经验转述)
ProductPolysplendid default working-deflection range

0.2–0.75 h0;product limits 0.164–0.615 mm

聚辉推荐 DS-G01 · Mubea 2023 manual PDF 27;SPIROL deflection-range white paper
ProductNormal parallel-stack count recommendation

1–4

3.10 Spring stack design · Mubea Disc Springs Manual 2023, PDF 24
ProductSeries-stack limit for standard fatigue-chart evidence

See requirement data

10.2.2 · DIN EN 16983 page 18(PDF 20)
ProcessGuidance and stack lubrication

按温度、介质和寿命选择油、脂、含二硫化钼膏或固体润滑;不得把未润滑摩擦忽略

guidance / lubrication / friction · Mubea 2023 manual PDF 25, 28~31;Christian Bauer theory PDF 17
ProductGuidance preference

优先内导柱;空间或结构要求时使用外导套;低迟滞需求评估自定心结构

C.1 / 3.10 · GB/T 1972.2 附录 C;Mubea 2023 manual PDF 24~25
ProductGeometry triggers for enhanced analysis

De/Di=2.328851,De/t=15.809129,within simplified-geometry range

3.9 Special cases · Mubea Disc Springs Manual 2023, PDF 21
INSPECTION DOSSIER

Product inspection requirements

11 acceptance limits
Data boundary: 不锈钢/耐腐蚀产品保留其材料与厂商规格身份;尺寸公差、同轴度和导向间隙按 DIN EN 16983 通用范围规则解析;硬度按材料状态和厂商/订单来源独立解析; 平面度没有标准通用数值,等待图纸/工艺卡/供需协议覆盖; 平行度没有标准通用数值,等待图纸/工艺卡/供需协议覆盖
CharacteristicRequirement / limitsStatusSource
Outside diameterD / De38.1 mm (-0.25/+0 mm); limits 37.85–38.1 mmThe stainless/corrosion-resistant product keeps its material and vendor identity. Dimensional tolerances, coaxiality and guide clearances use the DIN EN 16983 general range rules; hardness is resolved separately from the material condition and vendor/order source.ResolvedDIN EN 16983:2017-09EN 16983 page 12(PDF 14)
Inside diameterd / Di16.36 mm (+0/+0.18 mm); limits 16.36–16.54 mmThe stainless/corrosion-resistant product keeps its material and vendor identity. Dimensional tolerances, coaxiality and guide clearances use the DIN EN 16983 general range rules; hardness is resolved separately from the material condition and vendor/order source.ResolvedDIN EN 16983:2017-09EN 16983 page 12(PDF 14)
Product thicknesst / t′2.41 mm (-0.12/+0.04 mm); limits 2.29–2.45 mmThe stainless/corrosion-resistant product keeps its material and vendor identity. Dimensional tolerances, coaxiality and guide clearances use the DIN EN 16983 general range rules; hardness is resolved separately from the material condition and vendor/order source.ResolvedDIN EN 16983:2017-09EN 16983 page 13(PDF 15)
Free heightH0 / l₀3.23 mm (-0.1/+0.2 mm); limits 3.13–3.43 mmThe stainless/corrosion-resistant product keeps its material and vendor identity. Dimensional tolerances, coaxiality and guide clearances use the DIN EN 16983 general range rules; hardness is resolved separately from the material condition and vendor/order source.ResolvedDIN EN 16983:2017-09EN 16983 page 13(PDF 15)
Cone heighth0 / h₀0.82 mm (-0.14/+0.32 mm); limits 0.68–1.14 mmWorst-case envelope derived from free-height and plain product thickness t tolerances; it is a reference, not an independent standard h0 acceptance tolerance.Derived referenceDIN-EN-16983-2017-09EN 16983 page 13(PDF 15); EN 16983 page 13(PDF 15)
Coaxiality≤ 0.32 mmThe stainless/corrosion-resistant product keeps its material and vendor identity. Dimensional tolerances, coaxiality and guide clearances use the DIN EN 16983 general range rules; hardness is resolved separately from the material condition and vendor/order source.ResolvedDIN EN 16983:2017-09EN 16983 page 12(PDF 14)
FlatnessSet by approved drawing, process card or supply agreementThe standard does not provide a universal independent numeric tolerance; an approved drawing, process card or supply agreement must provide the acceptance value.Agreement requiredPOLYSPLENDID-INSPECTION-POLICY-2026-08Task 121 标准原文核对结论
ParallelismSet by approved drawing, process card or supply agreementThe standard does not provide a universal independent numeric tolerance; an approved drawing, process card or supply agreement must provide the acceptance value.Agreement requiredPOLYSPLENDID-INSPECTION-POLICY-2026-08Task 121 标准原文核对结论
Test loadFt7673.811889 N (-7.5/+15%); limits 7098.275997–8824.883672 NThe nominal test load comes from the current published standard, manufacturer, or engineering dataset; limits use the applicable DIN EN 16983 percentage tolerance.ResolvedDIN EN 16983:2017-09rounded_almen_laszlo_calculation
Hardnessmaterial_condition_requiredFinished hardness for material 1.4568 shall be tied to its cold-work, ageing, or quench-and-temper condition and to a vendor/order source. The ordinary 50CrV4/51CrV4 range of 42–52 HRC is not reused. Structured vendor-condition values are stored as contextual inspection requirements.material_condition_requiredDIN EN 16983:2017-09
Hardness49 HRC; limits 49–49 HRCSolon CH900 condition.ResolvedSOLON-CATALOG-2017p. 6, 17-7PH CH900, RC 49
Hardness46–49 HRCSolon RH950 condition.ResolvedSOLON-CATALOG-2017p. 6, 17-7PH RH950, RC 46-49
Hardness38–43 HRCSolon standard proprietary condition.ResolvedSOLON-CATALOG-2017p. 6, 17-7PH standard proprietary condition, RC 38-43
Hardness38–44 HRCSolon TH1050 condition.ResolvedSOLON-CATALOG-2017p. 6, 17-7PH TH1050, RC 38-44
Hardness37–42 HRCSolon TH1075 condition.ResolvedSOLON-CATALOG-2017p. 6, 17-7PH TH1075, RC 37-42

Where cone-height limits are shown, they are derived references only. Flatness and parallelism become acceptance criteria only after an approved drawing, process card or supply agreement supplies numeric values.

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