Standard Disc Springs / DIN 2093 Group C

160.0082.004.30*9.90

CENTURY_SPRING model reference: CDM-1608243 · CENTURY-DISC-SPRINGS-2014 · locator 19

CHRISTIAN_BAUER model reference: 104 977 · CB-DISC-SPRINGS-0611 · locator 164

CHRISTIAN_BAUER model reference: 105 164 · CB-DISC-SPRINGS-0611 · locator 164

MUBEA model reference: 18 0148 · MUBEA-MANUAL-2023 · printed p.70 (PDF p.72)

SCHNORR model reference: 001 038 · SCHNORR-HANDBOOK-EN · locator 118

SCHNORR model reference: 021650 · SCHNORR-HANDBOOK-EN · locator 96

SOLON model reference: SDS 160x82x4.3 · SOLON-BELLEVILLE-CATALOG · locator 54

SPIROL model reference: DSC 160 x 82 x 4.3 WR · SPIROL-DISC-SPRINGS-2026 · locator 16

Dimensions, standards and downloadable engineering files are generated from published product data.

Made to order

SPECIFICATION

Product data

Open calculator →

Outside diameter De: 160.00 mm
Inside diameter Di: 82.00 mm
Product thickness t: 4.30 mm
Free height l₀: 9.90 mm
Cone height h₀: 5.60 mm
Standard: DIN 2093
Material / surface treatment: 51CrV4 Spring SteelZinc phosphate and oil · Cold presetting / scraggingERP: 160.00*82.00*4.30*9.90-T-H5.60-51CRV4-PHOSPHATE_OIL-PS60Si2MnAZinc phosphate and oil · Cold presetting / scraggingERP: 160.00*82.00*4.30*9.90-T-H5.60-60SI2MNA-PHOSPHATE_OIL-PSX39CrMo17-1 Corrosion-resistant SteelPlain / natural finish · Cold presetting / scraggingERP: 160.00*82.00*4.30*9.90-T-H5.60-1.4122-PLAIN-PS
Temperature: -50 – 300 °C

ENGINEERING FILES

CAD / DXF / STEP

Repository CAD · direct download

160.00*82.00*4.30*9.90 DXF and DWG engineering drawing preview

Open full drawing preview

DWG160.00*82.00*4.30*9.90 DWG CADJH-DS-160.00-82.00-4.30-9.90-P396-EN-R10.dwg · 49 KB

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DXF160.00*82.00*4.30*9.90 DXF CADJH-DS-160.00-82.00-4.30-9.90-P396-EN-R10.dxf · 125 KB

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STEP160.00*82.00*4.30*9.90 STEP CADJH-DS-160.00-82.00-4.30-9.90-P396-R10.step · 21 KB

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STL160.00*82.00*4.30*9.90 STL CADJH-DS-160.00-82.00-4.30-9.90-P396-R10.stl · 1.6 MB

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ENGINEERING OVERVIEW

Candidate decision overview

Data version 3

GEOMETRY CONTRACT

Conical profile

Bearing surfaces: No
Tolerance grade: See dossier / confirm

Special surface parameters must be reviewed against the released drawing; the profile name alone is not a complete geometry definition.

EVIDENCE COVERAGE

✓Manufacturer curve / stress8✓Polysplendid calculations1✓Resolved standards2✓Inspection dossier1—Approved product FEMNot public

A missing FEM record is not evidence of failed validation. It means no approved product-level study is public on this page.

COMBINATION BOUNDARY

Check single disc before stack

Parallel stacks primarily multiply load; series stacks primarily multiply travel. Friction, contact, guidance, preload and manufacturing scatter must be checked separately.

Stack and curves Fatigue / relaxation boundary Calculate this product

CF-07 · PROCESS CARD LIBRARY

Manufacturing process cards

5 material route(s)

Each material and supplied-surface identity has its own database-driven workbook and PNG preview. A review or blocked status is not a production release.

V13603 · R04

1.4122

PLAIN

LASER_CUT_PLATE+MARTENSITIC_CORROSION_QT+NO_SUPPORT_FACE+STRONG_PRESS+PLAIN

Blocked — not for production

Download Excel · 20.7 kB

V247 · R04

50CrVA

BLACK_OXIDE

LASER_CUT_PLATE+LOW_ALLOY_QT+NO_SUPPORT_FACE+STRONG_PRESS+BLACK_OXIDE

Blocked — not for production

Download Excel · 21 kB

V249 · R04

51CrV4

PHOSPHATE_OIL

LASER_CUT_PLATE+LOW_ALLOY_QT+NO_SUPPORT_FACE+STRONG_PRESS+PHOSPHATE_OIL

Blocked — not for production

Download Excel · 20.7 kB

V248 · R04

60Si2MnA

BLACK_OXIDE

LASER_CUT_PLATE+LOW_ALLOY_QT+NO_SUPPORT_FACE+STRONG_PRESS+BLACK_OXIDE

Blocked — not for production

Download Excel · 21 kB

V19443 · R04

60Si2MnA

PHOSPHATE_OIL

LASER_CUT_PLATE+LOW_ALLOY_QT+NO_SUPPORT_FACE+STRONG_PRESS+PHOSPHATE_OIL

Blocked — not for production

Download Excel · 21 kB

APPROVED SOURCE DATA

Manufacturer engineering data

8 traceable datasets

Loads, stresses, thousand-piece weights and curves retain their manufacturer, source version, page/worksheet, material and temperature condition. A catalog value is an engineering reference unless the inspection dossier separately identifies an approved acceptance tolerance.

Century Spring / MW Industries CDM-1608243Manufacturer catalog curve

Source: Century Spring Precision Disc Springs / 2014-01
Location: page 19
Material: AISI C1075 or AISI 6150 carbon/alloy steel
Temperature: Not stated - not assumed
Curve scope: four_point_curve / loading
1000-piece weight: —

Published source points only; no interpolation.

Point	s/h0	s (mm)	F (N)	σ1 / σII (MPa)	σ2 / σIII (MPa)	σ3 (MPa)	σOM (MPa)
25% h	0.250	1.4122	12,829	510	—	—	—
50% h	0.500	2.8245	19,821	945	—	—	—
75% h	0.750	4.2367	22,922	1,296	—	—	—
100% h	1.000	5.6464	24,074	1,565	—	—	—

Christian Bauer GmbH + Co. KG 104 977Manufacturer workbook calculation

Source: Christian Bauer cb_cV4 Product List / local reference edition
Location: Liste row 260
Material: Not stated in this source table
Temperature: Not stated - not assumed
Curve scope: single_point / loading
1000-piece weight: —

Point	s/h0	s (mm)	F (N)	σ1 / σII (MPa)	σ2 / σIII (MPa)	σ3 (MPa)	σOM (MPa)
75% h0	0.750	4.2000	21,840	—	—	—	—

Christian Bauer GmbH + Co. KG 105 164Manufacturer workbook calculation

Source: Christian Bauer cb_cV4 Product List / local reference edition
Location: Liste row 261
Material: Not stated in this source table
Temperature: Not stated - not assumed
Curve scope: single_point / loading
1000-piece weight: —

Point	s/h0	s (mm)	F (N)	σ1 / σII (MPa)	σ2 / σIII (MPa)	σ3 (MPa)	σOM (MPa)
75% h0	0.750	4.2000	25,120	—	—	—	—

Mubea 18 0148Manufacturer calculation workbook

Source: Disc Spring Calculation Program 032 / 032
Location: Standard row 204
Material: Not stated in this source table
Temperature: Not stated - not assumed
Curve scope: four_point_curve / loading
1000-piece weight: 500.409 kg

Published source points only; no interpolation.

Point	s/h0	s (mm)	F (N)	σ1 / σII (MPa)	σ2 / σIII (MPa)	σ3 (MPa)	σOM (MPa)
25% h0	0.250	1.4000	12,162	852	-6	491	—
50% h0	0.500	2.8000	18,832	1,581	111	904	—
75% h0	0.750	4.2000	21,843	2,188	350	1,238	—
100% h0	1.000	5.6000	23,022	2,672	712	1,494	—

SCHNORR GmbH 001 038Manufacturer catalog summary

Source: Schnorr Disc Springs Handbook / source copy in project archive
Location: page 118
Material: 1.4122
Temperature: Not stated - not assumed
Curve scope: summary_only / loading
1000-piece weight: 489.219 kg

This source table publishes a summary (weight and/or σOM) but no displacement-load points; no curve has been invented.

SCHNORR GmbH 021650Manufacturer catalog summary

Source: Schnorr Disc Springs Handbook / source copy in project archive
Location: page 96
Material: Not stated in this source table
Temperature: Not stated - not assumed
Curve scope: summary_only / loading
1000-piece weight: 492.200 kg

This source table publishes a summary (weight and/or σOM) but no displacement-load points; no curve has been invented.

Solon Manufacturing Co. SDS 160x82x4.3Manufacturer catalog point

Source: Solon Belleville Springs Washer Catalog / local reference edition
Location: page 54
Material: 50CrV4 (AISI 6150 equivalent)
Temperature: Not stated - not assumed
Curve scope: single_point / loading
1000-piece weight: —

Point	s/h0	s (mm)	F (N)	σ1 / σII (MPa)	σ2 / σIII (MPa)	σ3 (MPa)	σOM (MPa)
catalog listed operating point	0.998	5.5880	23,021	—	—	—	—

SPIROL International Corporation DSC 160 x 82 x 4.3 WRManufacturer design calculation

Source: SPIROL Disc Springs / 2026
Location: page 16
Material: Alloy Steel
Temperature: Not stated - not assumed
Curve scope: five_point_curve / loading
1000-piece weight: —

Published source points only; no interpolation.

Point	s/h0	s (mm)	F (N)	σ1 / σII (MPa)	σ2 / σIII (MPa)	σ3 (MPa)	σOM (MPa)
15% h0 preload	0.150	0.8400	8,058	-18	304	—	—
25% h0	0.250	1.4000	12,162	-6	491	—	—
50% h0	0.500	2.8000	18,832	111	904	—	—
75% h0	0.750	4.2000	21,843	350	1,238	—	—
100% h0 / flat	1.000	5.6000	23,022	—	—	—	-1,189

STANDARD DOSSIER

Resolved standard requirements

35 resolved items

PS/DS-G01-2026Polysplendid disc-spring engineering recommendations (non-mandatory)

Series C · Group 2 · without bearing surfaces

ProductRecommended edge-radius range (enterprise drawing rule)

t产品 / 6 ≤ R ≤ t产品 / 5；product limits 0.716667–0.86 mm；product recommendation 0.716667 mm；Use actual product thickness: t for plain T products and t-prime for reduced TP products. CAD defaults to the lower bound while drawings expose the full recommended range.

Disc Spring Contact Surfaces · Machinery's Handbook 31st, p.390（厂商经验转述）

ProductPolysplendid default working-deflection range

0.2–0.75 h0；product limits 1.12–4.2 mm

聚辉推荐 DS-G01 · Mubea 2023 manual PDF 27；SPIROL deflection-range white paper

ProductNormal parallel-stack count recommendation

1–4

3.10 Spring stack design · Mubea Disc Springs Manual 2023, PDF 24

ProductSeries-stack limit for standard fatigue-chart evidence

See requirement data

10.2.2 · DIN EN 16983 page 18（PDF 20）

ProcessGuidance and stack lubrication

按温度、介质和寿命选择油、脂、含二硫化钼膏或固体润滑；不得把未润滑摩擦忽略

guidance / lubrication / friction · Mubea 2023 manual PDF 25, 28～31；Christian Bauer theory PDF 17

ProductGuidance preference

优先内导柱；空间或结构要求时使用外导套；低迟滞需求评估自定心结构

C.1 / 3.10 · GB/T 1972.2 附录 C；Mubea 2023 manual PDF 24～25

ProductGeometry triggers for enhanced analysis

De/Di=1.95122，De/t=37.209302，within simplified-geometry range

3.9 Special cases · Mubea Disc Springs Manual 2023, PDF 21

DIN EN 16983:2017-09Disc springs — Quality specifications — Dimensions

Series C · Group 2 · without bearing surfaces

ProductDisc spring group 2

Table 2 · EN 16983 pages 6～7（PDF 8～9）

ProductDimension series C

Table 3 · EN 16983 pages 6～7（PDF 8～9）

ProductStandard spring steel requirement

EN 10083 / EN 10089 / EN 10132-4 MPa

5 · EN 16983 page 7（PDF 9）

ProcessGroup 2 manufacturing and surface finish

冲压/精冲、冷成形、内外径加工、边缘倒圆

Table 7 · EN 16983 page 11（PDF 13）

ProductThickness tolerance

deviation -0.15 / +0.05 mm；product limits 4.15–4.35 mm

Table 8 · EN 16983 page 13（PDF 15）

ProductOutside diameter h12 tolerance

deviation -0.4 / 0 mm；product limits 159.6–160 mm；h12

8.1 / ISO 286-2 · EN 16983 page 12（PDF 14）

ProductInside diameter H12 tolerance

deviation 0 / +0.35 mm；product limits 82–82.35 mm；H12

8.1 / ISO 286-2 · EN 16983 page 12（PDF 14）

ProductFree-height tolerance

deviation -0.15 / +0.3 mm；product limits 9.75–10.2 mm

Table 9 · EN 16983 page 13（PDF 15）

ProductTest-load tolerance

deviation -5 / +10 %；test position 0.75 h0

Table 10 · EN 16983 pages 13～14（PDF 15～16）

ProductCoaxiality tolerance

0.8 mm；2 × IT12

8.1 / ISO 286-2 · EN 16983 page 12（PDF 14）

InspectionGroup 2 / series C minimum unloading-force ratio

See requirement data

Table 11 · EN 16983 page 15（PDF 17）

ProductGroup 2 hardness

42–52 HRC

7.2 · EN 16983 page 11（PDF 13）

ProductRecommended total clearance for guide pin

1 mm；recommended guide pin diameter 81 mm

Table 12 · EN 16983 page 15（PDF 17）

ProductRecommended total clearance for guide sleeve

1.6 mm；recommended guide sleeve bore 161.6 mm

Table 12 · EN 16983 page 15（PDF 17）

ProductGuide component surface requirement

See requirement data

12 · EN 16983 section 12, page 21（PDF 23）

ProcessPresetting

2 × test load；压至平位后复核自由高度与检测负荷

7.4 / 8.4.2 · EN 16983 pages 12, 14（PDF 14, 16）

ProcessSurface quality and edges

无影响性能的斑疤、裂纹、锈蚀；边缘倒圆或去毛刺

7.5 · EN 16983 page 12（PDF 14）

ProcessSurface treatment and corrosion protection

phosphated and oiled

7.5 · EN 16983 page 12（PDF 14）

ProcessShot peening

recommended for dynamic duty where fatigue-life improvement is required；process agreement required

10.2.2 · EN 16983 page 20（PDF 22）

InspectionDecarburization depth

product maximum depth 0.129 mm

7.2 · EN 16983 page 11（PDF 13）

ProductStatic calculated stress limit

See requirement data

10.1 · EN 16983 page 17（PDF 19）

ProductMinimum preload for dynamic duty

0.15–0.2 h0；product limits 0.84–1.12 mm

10.2.1 · EN 16983 page 18（PDF 20）

ProductRelaxation and operating-temperature note

Consult the manufacturer above 100 °C for material, stress and relaxation requirements

9 / Figures 3–4 · EN 16983 page 17（PDF 19）

InspectionTest-load method

test position 0.75 h0；硬化、磨削并抛光的压盘；使用适合润滑剂

8.4.1 · EN 16983 page 13（PDF 15）

InspectionDimensional inspection method

按标准约定的量具、压盘及测量条件执行

8 · EN 16983 pages 13～14（PDF 15～16）

InspectionHardness test method and location

See requirement data

11.3 · EN 16983 page 21（PDF 23）

BatchBatch sampling and acceptance

Acceptance inspection according to EN ISO 3269 where applicable

2 · EN 16983 pages 11～18（PDF 13～20）

PackagingMarking, packaging and storage

Contract and product documentation requirements apply

contract · EN 16983 pages 11～18（PDF 13～20）

INSPECTION DOSSIER

Product inspection requirements

7 acceptance limits

Data boundary: 平面度没有标准通用数值，等待图纸/工艺卡/供需协议覆盖; 平行度没有标准通用数值，等待图纸/工艺卡/供需协议覆盖

Characteristic	Requirement / limits	Status	Source
Outside diameterD / De	160 mm (-0.4/+0 mm); limits 159.6–160 mmThe standard rule has been resolved for this specific product.	Resolved	DIN EN 16983:2017-09EN 16983 page 12（PDF 14）
Inside diameterd / Di	82 mm (+0/+0.35 mm); limits 82–82.35 mmThe standard rule has been resolved for this specific product.	Resolved	DIN EN 16983:2017-09EN 16983 page 12（PDF 14）
Product thicknesst / t′	4.3 mm (-0.15/+0.05 mm); limits 4.15–4.35 mmThe standard rule has been resolved for this specific product.	Resolved	DIN EN 16983:2017-09EN 16983 page 13（PDF 15）
Free heightH0 / l₀	9.9 mm (-0.15/+0.3 mm); limits 9.75–10.2 mmThe standard rule has been resolved for this specific product.	Resolved	DIN EN 16983:2017-09EN 16983 page 13（PDF 15）
Cone heighth0 / h₀	5.6 mm (-0.2/+0.45 mm); limits 5.4–6.05 mmWorst-case envelope derived from free-height and plain product thickness t tolerances; it is a reference, not an independent standard h0 acceptance tolerance.	Derived reference	DIN-EN-16983-2017-09EN 16983 page 13（PDF 15）; EN 16983 page 13（PDF 15）
Coaxiality—	≤ 0.8 mmThe standard rule has been resolved for this specific product.	Resolved	DIN EN 16983:2017-09EN 16983 page 12（PDF 14）
Flatness—	Set by approved drawing, process card or supply agreementThe standard does not provide a universal independent numeric tolerance; an approved drawing, process card or supply agreement must provide the acceptance value.	Agreement required	POLYSPLENDID-INSPECTION-POLICY-2026-08Task 121 标准原文核对结论
Parallelism—	Set by approved drawing, process card or supply agreementThe standard does not provide a universal independent numeric tolerance; an approved drawing, process card or supply agreement must provide the acceptance value.	Agreement required	POLYSPLENDID-INSPECTION-POLICY-2026-08Task 121 标准原文核对结论
Test loadFt	21800 N (-5/+10%); limits 20710–23980 NThe nominal test load comes from the current published standard, manufacturer, or engineering dataset; limits use the applicable DIN EN 16983 percentage tolerance.	Resolved	DIN EN 16983:2017-09EN 16983 pages 13～14（PDF 15～16）
Hardness—	42–52 HRCThe standard rule has been resolved for this specific product.	Resolved	DIN EN 16983:2017-09EN 16983 page 11（PDF 13）

Where cone-height limits are shown, they are derived references only. Flatness and parallelism become acceptance criteria only after an approved drawing, process card or supply agreement supplies numeric values.

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