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Supplementary Disc Springs / Supplementary Sizes

150.00*61.00*6.00*10.80

CENTURY_SPRING model reference: CDM-1506160 · CENTURY-DISC-SPRINGS-2014 · locator 19

CHRISTIAN_BAUER model reference: 105 004 · CB-DISC-SPRINGS-0611 · locator 164

MUBEA model reference: 18 0144 · MUBEA-MANUAL-2023 · printed p.70 (PDF p.72)

SCHNORR model reference: 021250 · SCHNORR-HANDBOOK-EN · locator 94

SOLON model reference: SDS 150x61x6 · SOLON-BELLEVILLE-CATALOG · locator 54

SOLON model reference: SDS 150x61x6-177 · SOLON-BELLEVILLE-CATALOG · locator 45

Dimensions, standards and downloadable engineering files are generated from published product data.

Made to order
SPECIFICATION

Product data

Open calculator →
Outside diameter De
150.00 mm
Inside diameter Di
61.00 mm
Product thickness t
6.00 mm
Free height l₀
10.80 mm
Cone height h₀
4.80 mm
Standard
Supplementary
Material / surface treatment
51CrV4 Spring SteelZinc phosphate and oil · Cold presetting / scraggingERP: 150.00*61.00*6.00*10.80-T-H4.80-51CRV4-PHOSPHATE_OIL-PS60Si2MnAZinc phosphate and oil · Cold presetting / scraggingERP: 150.00*61.00*6.00*10.80-T-H4.80-60SI2MNA-PHOSPHATE_OIL-PSX7CrNiAl17-7 / AISI 631 / 17-7PHPlain / natural finish · Cold presetting / scraggingERP: 150.00*61.00*6.00*10.80-T-H4.80-1.4568-PLAIN-PS
Temperature
-50 300 °C
ENGINEERING FILES

CAD / DXF / STEP

Repository CAD · direct download
150.00*61.00*6.00*10.80 DXF and DWG engineering drawing previewOpen full drawing preview
DWG150.00*61.00*6.00*10.80 DWG CADJH-DS-150.00-61.00-6.00-10.80-P530-EN-R10.dwg · 49 KB
Download
DXF150.00*61.00*6.00*10.80 DXF CADJH-DS-150.00-61.00-6.00-10.80-P530-EN-R10.dxf · 125 KB
Download
STEP150.00*61.00*6.00*10.80 STEP CADJH-DS-150.00-61.00-6.00-10.80-P530-R10.step · 21 KB
Download
STL150.00*61.00*6.00*10.80 STL CADJH-DS-150.00-61.00-6.00-10.80-P530-R10.stl · 1.6 MB
Download
ENGINEERING OVERVIEW

Candidate decision overview

Data version 2
GEOMETRY CONTRACT

Conical profile

Bearing surfaces
No
Tolerance grade
See dossier / confirm

Special surface parameters must be reviewed against the released drawing; the profile name alone is not a complete geometry definition.

EVIDENCE COVERAGE
Manufacturer curve / stress6Polysplendid calculations2Resolved standards3Inspection dossier1Approved product FEMNot public

A missing FEM record is not evidence of failed validation. It means no approved product-level study is public on this page.

CF-07 · PROCESS CARD LIBRARY

Manufacturing process cards

5 material route(s)

Each material and supplied-surface identity has its own database-driven workbook and PNG preview. A review or blocked status is not a production release.

1.4568 process-card preview
V14589 · R04

1.4568

PLAIN

LASER_CUT_PLATE+PH_STAINLESS+NO_SUPPORT_FACE+STRONG_PRESS+PLAIN

Blocked — not for production

Download Excel · 21 kB
50CrVA process-card preview
V649 · R04

50CrVA

BLACK_OXIDE

LASER_CUT_PLATE+LOW_ALLOY_QT+NO_SUPPORT_FACE+STRONG_PRESS+BLACK_OXIDE

Blocked — not for production

Download Excel · 21 kB
51CrV4 process-card preview
V651 · R04

51CrV4

PHOSPHATE_OIL

LASER_CUT_PLATE+LOW_ALLOY_QT+NO_SUPPORT_FACE+STRONG_PRESS+PHOSPHATE_OIL

Blocked — not for production

Download Excel · 20.7 kB
60Si2MnA process-card preview
V650 · R04

60Si2MnA

BLACK_OXIDE

LASER_CUT_PLATE+LOW_ALLOY_QT+NO_SUPPORT_FACE+STRONG_PRESS+BLACK_OXIDE

Blocked — not for production

Download Excel · 20.9 kB
60Si2MnA process-card preview
V19812 · R04

60Si2MnA

PHOSPHATE_OIL

LASER_CUT_PLATE+LOW_ALLOY_QT+NO_SUPPORT_FACE+STRONG_PRESS+PHOSPHATE_OIL

Blocked — not for production

Download Excel · 20.9 kB
APPROVED SOURCE DATA

Manufacturer engineering data

6 traceable datasets

Loads, stresses, thousand-piece weights and curves retain their manufacturer, source version, page/worksheet, material and temperature condition. A catalog value is an engineering reference unless the inspection dossier separately identifies an approved acceptance tolerance.

Century Spring / MW Industries CDM-1506160Manufacturer catalog curve
Source
Century Spring Precision Disc Springs / 2014-01
Location
page 19
Material
AISI C1075 or AISI 6150 carbon/alloy steel
Temperature
Not stated - not assumed
Curve scope
four_point_curve / loading
1000-piece weight
25% h: 1.209 mm, 20742.057 N50% h: 2.4181 mm, 36164.042 N75% h: 3.6271 mm, 48045.242 N100% h: 4.8387 mm, 58156.049 Ns (mm)F (N)
Published source points only; no interpolation.
Points/h0s (mm)F (N)σ1 / σII (MPa)σ2 / σIII (MPa)σ3 (MPa)σOM (MPa)
25% h0.2501.209020,742455
50% h0.5002.418136,164855
75% h0.7503.627148,0451,200
100% h1.0004.838758,1561,641
Christian Bauer GmbH + Co. KG 105 004Manufacturer workbook calculation
Source
Christian Bauer cb_cV4 Product List / local reference edition
Location
Liste row 253
Material
Not stated in this source table
Temperature
Not stated - not assumed
Curve scope
single_point / loading
1000-piece weight
Points/h0s (mm)F (N)σ1 / σII (MPa)σ2 / σIII (MPa)σ3 (MPa)σOM (MPa)
75% h00.7503.600045,460
Mubea 18 0144Manufacturer calculation workbook
Source
Disc Spring Calculation Program 032 / 032
Location
Standard row 202
Material
Not stated in this source table
Temperature
Not stated - not assumed
Curve scope
four_point_curve / loading
1000-piece weight
694.658 kg
25% h0: 1.2 mm, 19560 N50% h0: 2.4 mm, 34161 N75% h0: 3.6 mm, 45456 N100% h0: 4.8 mm, 55098 Ns (mm)F (N)
Published source points only; no interpolation.
Points/h0s (mm)F (N)σ1 / σII (MPa)σ2 / σIII (MPa)σ3 (MPa)σOM (MPa)
25% h00.2501.200019,560946239435
50% h00.5002.400034,1611,791579814
75% h00.7503.600045,4562,5351,0201,138
100% h01.0004.800055,0983,1781,5621,406
SCHNORR GmbH 021250Manufacturer catalog summary
Source
Schnorr Disc Springs Handbook / source copy in project archive
Location
page 94
Material
Not stated in this source table
Temperature
Not stated - not assumed
Curve scope
summary_only / loading
1000-piece weight
676.800 kg

This source table publishes a summary (weight and/or σOM) but no displacement-load points; no curve has been invented.

Solon Manufacturing Co. SDS 150x61x6Manufacturer catalog point
Source
Solon Belleville Springs Washer Catalog / local reference edition
Location
page 54
Material
50CrV4 (AISI 6150 equivalent)
Temperature
Not stated - not assumed
Curve scope
single_point / loading
1000-piece weight
Points/h0s (mm)F (N)σ1 / σII (MPa)σ2 / σIII (MPa)σ3 (MPa)σOM (MPa)
catalog listed operating point1.0004.801055,095
Solon Manufacturing Co. SDS 150x61x6-177Manufacturer catalog point
Source
Solon Belleville Springs Washer Catalog / local reference edition
Location
page 45
Material
1.4568
Temperature
Not stated - not assumed
Curve scope
single_point / loading
1000-piece weight
Points/h0s (mm)F (N)σ1 / σII (MPa)σ2 / σIII (MPa)σ3 (MPa)σOM (MPa)
catalog listed operating point1.0585.080065,039
STANDARD DOSSIER

Resolved standard requirements

56 resolved items
DIN EN 16983:2017-09Disc springs — Quality specifications — Dimensions
Series · Group 2 · without bearing surfaces
Incomplete fields: 补充规格不属于 A/B/C 尺寸表;通用公差、导向与工艺规则仍按尺寸/组别解析
ProductDisc spring group 2

2

Table 2 · EN 16983 pages 6~7(PDF 8~9)
ProductStandard spring steel requirement

EN 10083 / EN 10089 / EN 10132-4 MPa

5 · EN 16983 page 7(PDF 9)
ProcessGroup 2 manufacturing and surface finish

冲压/精冲、冷成形、内外径加工、边缘倒圆

Table 7 · EN 16983 page 11(PDF 13)
ProductThickness tolerance

deviation -0.15 / +0.05 mm;product limits 5.85–6.05 mm

Table 8 · EN 16983 page 13(PDF 15)
ProductOutside diameter h12 tolerance

deviation -0.4 / 0 mm;product limits 149.6–150 mm;h12

8.1 / ISO 286-2 · EN 16983 page 12(PDF 14)
ProductInside diameter H12 tolerance

deviation 0 / +0.3 mm;product limits 61–61.3 mm;H12

8.1 / ISO 286-2 · EN 16983 page 12(PDF 14)
ProductFree-height tolerance

deviation -0.15 / +0.3 mm;product limits 10.65–11.1 mm

Table 9 · EN 16983 page 13(PDF 15)
ProductTest-load tolerance

deviation -5 / +10 %;test position 0.75 h0

Table 10 · EN 16983 pages 13~14(PDF 15~16)
ProductCoaxiality tolerance

0.8 mm;2 × IT12

8.1 / ISO 286-2 · EN 16983 page 12(PDF 14)
ProductGroup 2 hardness

42–52 HRC

7.2 · EN 16983 page 11(PDF 13)
ProductRecommended total clearance for guide pin

0.8 mm;recommended guide pin diameter 60.2 mm

Table 12 · EN 16983 page 15(PDF 17)
ProductRecommended total clearance for guide sleeve

1.6 mm;recommended guide sleeve bore 151.6 mm

Table 12 · EN 16983 page 15(PDF 17)
ProductGuide component surface requirement

See requirement data

12 · EN 16983 section 12, page 21(PDF 23)
ProcessPresetting

2 × test load;压至平位后复核自由高度与检测负荷

7.4 / 8.4.2 · EN 16983 pages 12, 14(PDF 14, 16)
ProcessSurface quality and edges

无影响性能的斑疤、裂纹、锈蚀;边缘倒圆或去毛刺

7.5 · EN 16983 page 12(PDF 14)
ProcessSurface treatment and corrosion protection

phosphated and oiled

7.5 · EN 16983 page 12(PDF 14)
ProcessShot peening

recommended for dynamic duty where fatigue-life improvement is required;process agreement required

10.2.2 · EN 16983 page 20(PDF 22)
InspectionDecarburization depth

product maximum depth 0.18 mm

7.2 · EN 16983 page 11(PDF 13)
ProductStatic calculated stress limit

See requirement data

10.1 · EN 16983 page 17(PDF 19)
ProductMinimum preload for dynamic duty

0.15–0.2 h0;product limits 0.72–0.96 mm

10.2.1 · EN 16983 page 18(PDF 20)
ProductRelaxation and operating-temperature note

Consult the manufacturer above 100 °C for material, stress and relaxation requirements

9 / Figures 3–4 · EN 16983 page 17(PDF 19)
InspectionTest-load method

test position 0.75 h0;硬化、磨削并抛光的压盘;使用适合润滑剂

8.4.1 · EN 16983 page 13(PDF 15)
InspectionDimensional inspection method

按标准约定的量具、压盘及测量条件执行

8 · EN 16983 pages 13~14(PDF 15~16)
InspectionHardness test method and location

See requirement data

11.3 · EN 16983 page 21(PDF 23)
BatchBatch sampling and acceptance

Acceptance inspection according to EN ISO 3269 where applicable

2 · EN 16983 pages 11~18(PDF 13~20)
PackagingMarking, packaging and storage

Contract and product documentation requirements apply

contract · EN 16983 pages 11~18(PDF 13~20)
GB/T 1972.2-2023Disc springs — Part 2: Technical specifications
Series · Group 2 · without bearing surfaces
Incomplete fields: 补充规格不属于 A/B/C 尺寸表;通用公差、导向与工艺规则仍按尺寸/组别解析; 缺少国标公差等级 I/II,分级公差规则无法解析
ProductDisc spring group 2

2

表 2 · GB/T 1972.2 标准页4~5(PDF 11~12)
ProductStandard product designation

碟簧 ? 150-? GB/T 1972.2

B.2 · GB/T 1972.2 附录 B B.2(标准页27/PDF 34)
ProductStandard spring steel requirement

50CrVA / 51CrMnV / 60Si2MnA;材料质量证明及复验

6.1 · GB/T 1972.2 标准页5(PDF 12)
ProductThickness tolerance

deviation -0.15 / +0.1 mm;product limits 5.85–6.1 mm

表5 · GB/T 1972.2 标准页6(PDF 13)
ProductFree-height tolerance

deviation -0.15 / +0.3 mm;product limits 10.65–11.1 mm

表7 · GB/T 1972.2 标准页8(PDF 15)
ProductGroup 2 hardness

42–52 HRC

6.5.1 · GB/T 1972.2 标准页10(PDF 17)
ProductRecommended total clearance for guide pin

0.8 mm;recommended guide pin diameter 60.2 mm

表 C.1 · GB/T 1972.2 附录 C 表 C.1(标准页30/PDF 37)
ProductRecommended total clearance for guide sleeve

1.6 mm;recommended guide sleeve bore 151.6 mm

表 C.1 · GB/T 1972.2 附录 C 表 C.1(标准页30/PDF 37)
ProductGuide component surface requirement

See requirement data

C.2 · GB/T 1972.2 附录 C C.2(标准页30/PDF 37)
ProcessPresetting

2 × test load;压至平位后复核自由高度与检测负荷

6.6 / 7.3 · GB/T 1972.2 标准页10、15(PDF 17、22)
ProcessSurface quality and edges

无影响性能的斑疤、裂纹、锈蚀;边缘倒圆或去毛刺

6.4 · GB/T 1972.2 标准页9(PDF 16)
ProcessSurface treatment and corrosion protection

磷化或供需双方约定

6.7 · GB/T 1972.2 标准页10(PDF 17)
ProcessShot peening

按需及供需协议;GB/T 31214.1

6.8 · GB/T 1972.2 标准页10(PDF 17)
InspectionDecarburization depth

product maximum depth 0.15 mm

6.5.2 · GB/T 1972.2 标准页10(PDF 17)
ProductStatic calculated stress limit

See requirement data

6.9.1 · GB/T 1972.2 标准页10(PDF 17)
ProductMinimum preload for dynamic duty

0.15–0.2 h0;product limits 0.72–0.96 mm

6.9.2 · GB/T 1972.2 标准页10~11(PDF 17~18)
ProductRelaxation and operating-temperature note

Consult the manufacturer above 100 °C for material, stress and relaxation requirements

6.10 / 图6 · GB/T 1972.2 标准页14(PDF 21)
InspectionTest-load method

test position 0.75 h0;硬化、磨削并抛光的压盘;使用适合润滑剂

7.6 · GB/T 1972.2 标准页19(PDF 26)
InspectionDimensional inspection method

厚度测量三个或更多点取平均;外径取多点最大值、内径取多点最小值;自由高度多次测量取平均

7.4 · GB/T 1972.2 标准页15~18(PDF 22~25)
InspectionHardness test method and location

See requirement data

7.7 · GB/T 1972.2 标准页20(PDF 27)
InspectionInspection equipment capability

See requirement data

7.2 · GB/T 1972.2 标准页15(PDF 22)
BatchBatch sampling and acceptance

特殊检查水平 S-4;缺陷按 A/B/C 分类并按批量选择抽样方案

8.1~8.5,表9~13 · GB/T 1972.2 标准页20~23(PDF 27~30)
PackagingMarking, packaging and storage

清洁、防潮、防损;附产品合格证;通风干燥贮存

9 · GB/T 1972.2 标准页23~24(PDF 30~31)
PS/DS-G01-2026Polysplendid disc-spring engineering recommendations (non-mandatory)
Series · Group 2 · without bearing surfaces
Incomplete fields: 补充规格不属于 A/B/C 尺寸表;通用公差、导向与工艺规则仍按尺寸/组别解析
ProductRecommended edge-radius range (enterprise drawing rule)

t产品 / 6 ≤ R ≤ t产品 / 5;product limits 1–1.2 mm;product recommendation 1 mm;Use actual product thickness: t for plain T products and t-prime for reduced TP products. CAD defaults to the lower bound while drawings expose the full recommended range.

Disc Spring Contact Surfaces · Machinery's Handbook 31st, p.390(厂商经验转述)
ProductPolysplendid default working-deflection range

0.2–0.75 h0;product limits 0.96–3.6 mm

聚辉推荐 DS-G01 · Mubea 2023 manual PDF 27;SPIROL deflection-range white paper
ProductNormal parallel-stack count recommendation

1–4

3.10 Spring stack design · Mubea Disc Springs Manual 2023, PDF 24
ProductSeries-stack limit for standard fatigue-chart evidence

See requirement data

10.2.2 · DIN EN 16983 page 18(PDF 20)
ProcessGuidance and stack lubrication

按温度、介质和寿命选择油、脂、含二硫化钼膏或固体润滑;不得把未润滑摩擦忽略

guidance / lubrication / friction · Mubea 2023 manual PDF 25, 28~31;Christian Bauer theory PDF 17
ProductGuidance preference

优先内导柱;空间或结构要求时使用外导套;低迟滞需求评估自定心结构

C.1 / 3.10 · GB/T 1972.2 附录 C;Mubea 2023 manual PDF 24~25
ProductGeometry triggers for enhanced analysis

De/Di=2.459016,De/t=25,within simplified-geometry range

3.9 Special cases · Mubea Disc Springs Manual 2023, PDF 21
INSPECTION DOSSIER

Product inspection requirements

7 acceptance limits
Data boundary: 补充规格不属于 A/B/C 尺寸表;尺寸公差、同轴度、硬度和导向间隙按 DIN EN 16983 通用范围规则解析; 平面度没有标准通用数值,等待图纸/工艺卡/供需协议覆盖; 平行度没有标准通用数值,等待图纸/工艺卡/供需协议覆盖
CharacteristicRequirement / limitsStatusSource
Outside diameterD / De150 mm (-0.4/+0 mm); limits 149.6–150 mmThis supplementary geometry is outside the A/B/C dimension tables; dimensional tolerances, coaxiality, hardness and guide clearances use the applicable DIN EN 16983 general range rules.ResolvedDIN EN 16983:2017-09EN 16983 page 12(PDF 14)
Inside diameterd / Di61 mm (+0/+0.3 mm); limits 61–61.3 mmThis supplementary geometry is outside the A/B/C dimension tables; dimensional tolerances, coaxiality, hardness and guide clearances use the applicable DIN EN 16983 general range rules.ResolvedDIN EN 16983:2017-09EN 16983 page 12(PDF 14)
Product thicknesst / t′6 mm (-0.15/+0.05 mm); limits 5.85–6.05 mmThis supplementary geometry is outside the A/B/C dimension tables; dimensional tolerances, coaxiality, hardness and guide clearances use the applicable DIN EN 16983 general range rules.ResolvedDIN EN 16983:2017-09EN 16983 page 13(PDF 15)
Free heightH0 / l₀10.8 mm (-0.15/+0.3 mm); limits 10.65–11.1 mmThis supplementary geometry is outside the A/B/C dimension tables; dimensional tolerances, coaxiality, hardness and guide clearances use the applicable DIN EN 16983 general range rules.ResolvedDIN EN 16983:2017-09EN 16983 page 13(PDF 15)
Cone heighth0 / h₀4.8 mm (-0.2/+0.45 mm); limits 4.6–5.25 mmWorst-case envelope derived from free-height and plain product thickness t tolerances; it is a reference, not an independent standard h0 acceptance tolerance.Derived referenceDIN-EN-16983-2017-09EN 16983 page 13(PDF 15); EN 16983 page 13(PDF 15)
Coaxiality≤ 0.8 mmThis supplementary geometry is outside the A/B/C dimension tables; dimensional tolerances, coaxiality, hardness and guide clearances use the applicable DIN EN 16983 general range rules.ResolvedDIN EN 16983:2017-09EN 16983 page 12(PDF 14)
FlatnessSet by approved drawing, process card or supply agreementThe standard does not provide a universal independent numeric tolerance; an approved drawing, process card or supply agreement must provide the acceptance value.Agreement requiredPOLYSPLENDID-INSPECTION-POLICY-2026-08Task 121 标准原文核对结论
ParallelismSet by approved drawing, process card or supply agreementThe standard does not provide a universal independent numeric tolerance; an approved drawing, process card or supply agreement must provide the acceptance value.Agreement requiredPOLYSPLENDID-INSPECTION-POLICY-2026-08Task 121 标准原文核对结论
Test loadFt45456 N (-5/+10%); limits 43183.2–50001.6 NThe nominal test load comes from the current published standard, manufacturer, or engineering dataset; limits use the applicable DIN EN 16983 percentage tolerance.ResolvedDIN EN 16983:2017-09Standard row 202
Hardness42–52 HRCThis supplementary geometry is outside the A/B/C dimension tables; dimensional tolerances, coaxiality, hardness and guide clearances use the applicable DIN EN 16983 general range rules.ResolvedDIN EN 16983:2017-09EN 16983 page 11(PDF 13)

Where cone-height limits are shown, they are derived references only. Flatness and parallelism become acceptance criteria only after an approved drawing, process card or supply agreement supplies numeric values.

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