Supplementary Disc Springs / Supplementary Sizes

150.0081.009.30*13.00

CHRISTIAN_BAUER model reference: 105 161 · CB-DISC-SPRINGS-0611 · locator 164

SCHNORR model reference: 021600 · SCHNORR-HANDBOOK-EN · locator 96

Dimensions, standards and downloadable engineering files are generated from published product data.

Made to order

SPECIFICATION

Product data

Open calculator →

Outside diameter De: 150.00 mm
Inside diameter Di: 81.00 mm
Product thickness t′: 9.30 mm
Calculation reference thickness t: 10.00 mm
Free height l₀: 13.00 mm
Cone height h₀: 3.00 mm
Standard: Supplementary
Material / surface treatment: 51CrV4 Spring SteelZinc phosphate and oil · Cold presetting / scraggingERP: 150.00*81.00*9.30*13.00-TP-B10.00-H3.00-51CRV4-PHOSPHATE_OIL-PS60Si2MnAZinc phosphate and oil · Cold presetting / scraggingERP: 150.00*81.00*9.30*13.00-TP-B10.00-H3.00-60SI2MNA-PHOSPHATE_OIL-PS
Temperature: -50 – 300 °C

ENGINEERING FILES

CAD / DXF / STEP

Repository CAD · direct download

150.00*81.00*9.30*13.00 DXF and DWG engineering drawing preview

Open full drawing preview

DWG150.00*81.00*9.30*13.00 DWG CADJH-DS-150.00-81.00-9.30-13.00-P786-EN-R10.dwg · 51 KB

Download

DXF150.00*81.00*9.30*13.00 DXF CADJH-DS-150.00-81.00-9.30-13.00-P786-EN-R10.dxf · 129 KB

Download

STEP150.00*81.00*9.30*13.00 STEP CADJH-DS-150.00-81.00-9.30-13.00-P786-R10.step · 26 KB

Download

STL150.00*81.00*9.30*13.00 STL CADJH-DS-150.00-81.00-9.30-13.00-P786-R10.stl · 972 KB

Download

ENGINEERING OVERVIEW

Candidate decision overview

Data version 3

GEOMETRY CONTRACT

conical-contact-flats

Bearing surfaces: Yes
Tolerance grade: See dossier / confirm

Special surface parameters must be reviewed against the released drawing; the profile name alone is not a complete geometry definition.

EVIDENCE COVERAGE

✓Manufacturer curve / stress2—Polysplendid calculationsNot public✓Resolved standards3✓Inspection dossier1—Approved product FEMNot public

A missing FEM record is not evidence of failed validation. It means no approved product-level study is public on this page.

COMBINATION BOUNDARY

Check single disc before stack

Parallel stacks primarily multiply load; series stacks primarily multiply travel. Friction, contact, guidance, preload and manufacturing scatter must be checked separately.

Stack and curves Fatigue / relaxation boundary Calculate this product

CF-07 · PROCESS CARD LIBRARY

Manufacturing process cards

4 material route(s)

Each material and supplied-surface identity has its own database-driven workbook and PNG preview. A review or blocked status is not a production release.

V1759 · R04

50CrVA

BLACK_OXIDE

LASER_CUT_PLATE+LOW_ALLOY_QT+SUPPORT_FACE_PRE_HT_TURN+STRONG_PRESS+BLACK_OXIDE

Blocked — not for production

Download Excel · 21.5 kB

V1761 · R04

51CrV4

PHOSPHATE_OIL

LASER_CUT_PLATE+LOW_ALLOY_QT+SUPPORT_FACE_PRE_HT_TURN+STRONG_PRESS+PHOSPHATE_OIL

Blocked — not for production

Download Excel · 21.2 kB

V1760 · R04

60Si2MnA

BLACK_OXIDE

LASER_CUT_PLATE+LOW_ALLOY_QT+SUPPORT_FACE_PRE_HT_TURN+STRONG_PRESS+BLACK_OXIDE

Blocked — not for production

Download Excel · 21.6 kB

V19831 · R04

60Si2MnA

PHOSPHATE_OIL

LASER_CUT_PLATE+LOW_ALLOY_QT+SUPPORT_FACE_PRE_HT_TURN+STRONG_PRESS+PHOSPHATE_OIL

Blocked — not for production

Download Excel · 21.6 kB

APPROVED SOURCE DATA

Manufacturer engineering data

2 traceable datasets

Loads, stresses, thousand-piece weights and curves retain their manufacturer, source version, page/worksheet, material and temperature condition. A catalog value is an engineering reference unless the inspection dossier separately identifies an approved acceptance tolerance.

Christian Bauer GmbH + Co. KG 105 161Manufacturer workbook calculation

Source: Christian Bauer cb_cV4 Product List / local reference edition
Location: Liste row 259
Material: Not stated in this source table
Temperature: Not stated - not assumed
Curve scope: single_point / loading
1000-piece weight: —

Point	s/h0	s (mm)	F (N)	σ1 / σII (MPa)	σ2 / σIII (MPa)	σ3 (MPa)	σOM (MPa)
75% h0	0.750	2.7750	139,100	—	—	—	—

SCHNORR GmbH 021600Manufacturer catalog summary

Source: Schnorr Disc Springs Handbook / source copy in project archive
Location: page 96
Material: Not stated in this source table
Temperature: Not stated - not assumed
Curve scope: summary_only / loading
1000-piece weight: 908.800 kg

This source table publishes a summary (weight and/or σOM) but no displacement-load points; no curve has been invented.

STANDARD DOSSIER

Resolved standard requirements

57 resolved items

DIN EN 16983:2017-09Disc springs — Quality specifications — Dimensions

Series — · Group 3 · with bearing surfaces

Incomplete fields: 补充规格不属于 A/B/C 尺寸表；通用公差、导向与工艺规则仍按尺寸/组别解析

ProductDisc spring group 3

Table 2 · EN 16983 pages 6～7（PDF 8～9）

ProductStandard spring steel requirement

EN 10083 / EN 10089 / EN 10132-4 MPa

5 · EN 16983 page 7（PDF 9）

ProcessGroup 3 manufacturing and surface finish

冷/热成形、全面加工、边缘倒圆

Table 7 · EN 16983 page 11（PDF 13）

ProductThickness tolerance

deviation -0.1 / +0.1 mm；product limits 9.2–9.4 mm

Table 8 · EN 16983 page 13（PDF 15）

ProductOutside diameter h12 tolerance

deviation -0.4 / 0 mm；product limits 149.6–150 mm；h12

8.1 / ISO 286-2 · EN 16983 page 12（PDF 14）

ProductInside diameter H12 tolerance

deviation 0 / +0.35 mm；product limits 81–81.35 mm；H12

8.1 / ISO 286-2 · EN 16983 page 12（PDF 14）

ProductFree-height tolerance

deviation -0.3 / +0.3 mm；product limits 12.7–13.3 mm

Table 9 · EN 16983 page 13（PDF 15）

ProductTest-load tolerance

deviation -5 / +5 %；test position 0.75 h0

Table 10 · EN 16983 pages 13～14（PDF 15～16）

ProductCoaxiality tolerance

0.8 mm；2 × IT12

8.1 / ISO 286-2 · EN 16983 page 12（PDF 14）

ProductGroup 3 hardness

42–52 HRC

7.2 · EN 16983 page 11（PDF 13）

ProductRecommended total clearance for guide pin

1 mm；recommended guide pin diameter 80 mm

Table 12 · EN 16983 page 15（PDF 17）

ProductRecommended total clearance for guide sleeve

1.6 mm；recommended guide sleeve bore 151.6 mm

Table 12 · EN 16983 page 15（PDF 17）

ProductGuide component surface requirement

See requirement data

12 · EN 16983 section 12, page 21（PDF 23）

ProcessPresetting

2 × test load；压至平位后复核自由高度与检测负荷

7.4 / 8.4.2 · EN 16983 pages 12, 14（PDF 14, 16）

ProcessSurface quality and edges

无影响性能的斑疤、裂纹、锈蚀；边缘倒圆或去毛刺

7.5 · EN 16983 page 12（PDF 14）

ProcessSurface treatment and corrosion protection

phosphated and oiled

7.5 · EN 16983 page 12（PDF 14）

ProcessShot peening

recommended for dynamic duty where fatigue-life improvement is required；process agreement required

10.2.2 · EN 16983 page 20（PDF 22）

InspectionDecarburization depth

product maximum depth 0.279 mm

7.2 · EN 16983 page 11（PDF 13）

ProductStatic calculated stress limit

See requirement data

10.1 · EN 16983 page 17（PDF 19）

ProductMinimum preload for dynamic duty

0.15–0.2 h0；product limits 0.45–0.6 mm

10.2.1 · EN 16983 page 18（PDF 20）

ProductRelaxation and operating-temperature note

Consult the manufacturer above 100 °C for material, stress and relaxation requirements

9 / Figures 3–4 · EN 16983 page 17（PDF 19）

InspectionTest-load method

test position 0.75 h0；硬化、磨削并抛光的压盘；使用适合润滑剂

8.4.1 · EN 16983 page 13（PDF 15）

InspectionDimensional inspection method

按标准约定的量具、压盘及测量条件执行

8 · EN 16983 pages 13～14（PDF 15～16）

InspectionHardness test method and location

See requirement data

11.3 · EN 16983 page 21（PDF 23）

BatchBatch sampling and acceptance

Acceptance inspection according to EN ISO 3269 where applicable

2 · EN 16983 pages 11～18（PDF 13～20）

PackagingMarking, packaging and storage

Contract and product documentation requirements apply

contract · EN 16983 pages 11～18（PDF 13～20）

GB/T 1972.2-2023Disc springs — Part 2: Technical specifications

Series — · Group 3 · with bearing surfaces

Incomplete fields: 补充规格不属于 A/B/C 尺寸表；通用公差、导向与工艺规则仍按尺寸/组别解析; 缺少国标公差等级 I/II，分级公差规则无法解析

ProductDisc spring group 3

表 2 · GB/T 1972.2 标准页4～5（PDF 11～12）

ProductStandard product designation

碟簧 ? 150-? GB/T 1972.2

B.2 · GB/T 1972.2 附录 B B.2（标准页27/PDF 34）

ProductStandard spring steel requirement

50CrVA / 51CrMnV / 60Si2MnA；材料质量证明及复验

6.1 · GB/T 1972.2 标准页5（PDF 12）

ProductThickness tolerance

deviation -0.15 / +0.15 mm；product limits 9.15–9.45 mm

表5 · GB/T 1972.2 标准页6（PDF 13）

ProductFree-height tolerance

deviation -0.3 / +0.3 mm；product limits 12.7–13.3 mm

表7 · GB/T 1972.2 标准页8（PDF 15）

ProductGroup 3 hardness

42–52 HRC

6.5.1 · GB/T 1972.2 标准页10（PDF 17）

ProductRecommended total clearance for guide pin

1 mm；recommended guide pin diameter 80 mm

表 C.1 · GB/T 1972.2 附录 C 表 C.1（标准页30/PDF 37）

ProductRecommended total clearance for guide sleeve

1.6 mm；recommended guide sleeve bore 151.6 mm

表 C.1 · GB/T 1972.2 附录 C 表 C.1（标准页30/PDF 37）

ProductGuide component surface requirement

See requirement data

C.2 · GB/T 1972.2 附录 C C.2（标准页30/PDF 37）

ProcessPresetting

2 × test load；压至平位后复核自由高度与检测负荷

6.6 / 7.3 · GB/T 1972.2 标准页10、15（PDF 17、22）

ProcessSurface quality and edges

无影响性能的斑疤、裂纹、锈蚀；边缘倒圆或去毛刺

6.4 · GB/T 1972.2 标准页9（PDF 16）

ProcessSurface treatment and corrosion protection

磷化或供需双方约定

6.7 · GB/T 1972.2 标准页10（PDF 17）

ProcessShot peening

按需及供需协议；GB/T 31214.1

6.8 · GB/T 1972.2 标准页10（PDF 17）

InspectionDecarburization depth

product maximum depth 0.15 mm

6.5.2 · GB/T 1972.2 标准页10（PDF 17）

ProductStatic calculated stress limit

See requirement data

6.9.1 · GB/T 1972.2 标准页10（PDF 17）

ProductMinimum preload for dynamic duty

0.15–0.2 h0；product limits 0.45–0.6 mm

6.9.2 · GB/T 1972.2 标准页10～11（PDF 17～18）

ProductRelaxation and operating-temperature note

Consult the manufacturer above 100 °C for material, stress and relaxation requirements

6.10 / 图6 · GB/T 1972.2 标准页14（PDF 21）

InspectionTest-load method

test position 0.75 h0；硬化、磨削并抛光的压盘；使用适合润滑剂

7.6 · GB/T 1972.2 标准页19（PDF 26）

InspectionDimensional inspection method

厚度测量三个或更多点取平均；外径取多点最大值、内径取多点最小值；自由高度多次测量取平均

7.4 · GB/T 1972.2 标准页15～18（PDF 22～25）

InspectionHardness test method and location

See requirement data

7.7 · GB/T 1972.2 标准页20（PDF 27）

InspectionInspection equipment capability

See requirement data

7.2 · GB/T 1972.2 标准页15（PDF 22）

BatchBatch sampling and acceptance

特殊检查水平 S-4；缺陷按 A/B/C 分类并按批量选择抽样方案

8.1～8.5，表9～13 · GB/T 1972.2 标准页20～23（PDF 27～30）

PackagingMarking, packaging and storage

清洁、防潮、防损；附产品合格证；通风干燥贮存

9 · GB/T 1972.2 标准页23～24（PDF 30～31）

PS/DS-G01-2026Polysplendid disc-spring engineering recommendations (non-mandatory)

Series — · Group 3 · with bearing surfaces

Incomplete fields: 补充规格不属于 A/B/C 尺寸表；通用公差、导向与工艺规则仍按尺寸/组别解析

ProductRecommended edge-radius range (enterprise drawing rule)

t产品 / 6 ≤ R ≤ t产品 / 5；product limits 1.55–1.86 mm；product recommendation 1.55 mm；Use actual product thickness: t for plain T products and t-prime for reduced TP products. CAD defaults to the lower bound while drawings expose the full recommended range.

Disc Spring Contact Surfaces · Machinery's Handbook 31st, p.390（厂商经验转述）

ProductPolysplendid default working-deflection range

0.2–0.75 h0；product limits 0.6–2.25 mm

聚辉推荐 DS-G01 · Mubea 2023 manual PDF 27；SPIROL deflection-range white paper

ProductInitial contact-flat width recommendation (verify by FEM/test)

b ≈ De / 150；product recommendation 1 mm

contact-flat width recommendation · Ferrari 2013, p.66（本地《支撑面计算.pdf》PDF 4）

ProductNormal parallel-stack count recommendation

1–4

3.10 Spring stack design · Mubea Disc Springs Manual 2023, PDF 24

ProductSeries-stack limit for standard fatigue-chart evidence

See requirement data

10.2.2 · DIN EN 16983 page 18（PDF 20）

ProcessGuidance and stack lubrication

按温度、介质和寿命选择油、脂、含二硫化钼膏或固体润滑；不得把未润滑摩擦忽略

guidance / lubrication / friction · Mubea 2023 manual PDF 25, 28～31；Christian Bauer theory PDF 17

ProductGuidance preference

优先内导柱；空间或结构要求时使用外导套；低迟滞需求评估自定心结构

C.1 / 3.10 · GB/T 1972.2 附录 C；Mubea 2023 manual PDF 24～25

ProductGeometry triggers for enhanced analysis

De/Di=1.851852，De/t=15，within simplified-geometry range

3.9 Special cases · Mubea Disc Springs Manual 2023, PDF 21

INSPECTION DOSSIER

Product inspection requirements

6 acceptance limits

Data boundary: 补充规格不属于 A/B/C 尺寸表；尺寸公差、同轴度、硬度和导向间隙按 DIN EN 16983 通用范围规则解析; 平面度没有标准通用数值，等待图纸/工艺卡/供需协议覆盖; 平行度没有标准通用数值，等待图纸/工艺卡/供需协议覆盖

Characteristic	Requirement / limits	Status	Source
Outside diameterD / De	150 mm (-0.4/+0 mm); limits 149.6–150 mmThis supplementary geometry is outside the A/B/C dimension tables; dimensional tolerances, coaxiality, hardness and guide clearances use the applicable DIN EN 16983 general range rules.	Resolved	DIN EN 16983:2017-09EN 16983 page 12（PDF 14）
Inside diameterd / Di	81 mm (+0/+0.35 mm); limits 81–81.35 mmThis supplementary geometry is outside the A/B/C dimension tables; dimensional tolerances, coaxiality, hardness and guide clearances use the applicable DIN EN 16983 general range rules.	Resolved	DIN EN 16983:2017-09EN 16983 page 12（PDF 14）
Product thicknesst / t′	9.3 mm (-0.1/+0.1 mm); limits 9.2–9.4 mmThis supplementary geometry is outside the A/B/C dimension tables; dimensional tolerances, coaxiality, hardness and guide clearances use the applicable DIN EN 16983 general range rules.	Resolved	DIN EN 16983:2017-09EN 16983 page 13（PDF 15）
Free heightH0 / l₀	13 mm (-0.3/+0.3 mm); limits 12.7–13.3 mmThis supplementary geometry is outside the A/B/C dimension tables; dimensional tolerances, coaxiality, hardness and guide clearances use the applicable DIN EN 16983 general range rules.	Resolved	DIN EN 16983:2017-09EN 16983 page 13（PDF 15）
Cone heighth0 / h₀	3 mmFor this supplementary geometry, h0 follows the catalog nominal base thickness t. The finished t-prime tolerance is not reused to invent an independent h0 acceptance limit.	nominal_reference_only	DIN-EN-16983-2017-09Supplementary catalog geometry with DIN EN 16983 general tolerance basis
Coaxiality—	≤ 0.8 mmThis supplementary geometry is outside the A/B/C dimension tables; dimensional tolerances, coaxiality, hardness and guide clearances use the applicable DIN EN 16983 general range rules.	Resolved	DIN EN 16983:2017-09EN 16983 page 12（PDF 14）
Flatness—	Set by approved drawing, process card or supply agreementThe standard does not provide a universal independent numeric tolerance; an approved drawing, process card or supply agreement must provide the acceptance value.	Agreement required	POLYSPLENDID-INSPECTION-POLICY-2026-08Task 121 标准原文核对结论
Parallelism—	Set by approved drawing, process card or supply agreementThe standard does not provide a universal independent numeric tolerance; an approved drawing, process card or supply agreement must provide the acceptance value.	Agreement required	POLYSPLENDID-INSPECTION-POLICY-2026-08Task 121 标准原文核对结论
Test loadFt	Percentage tolerance onlyThe percentage tolerance is resolved, but an approved nominal test load is missing; no absolute N limits are generated.	Percentage tolerance only	DIN EN 16983:2017-09EN 16983 pages 13～14（PDF 15～16）
Hardness—	42–52 HRCThis supplementary geometry is outside the A/B/C dimension tables; dimensional tolerances, coaxiality, hardness and guide clearances use the applicable DIN EN 16983 general range rules.	Resolved	DIN EN 16983:2017-09EN 16983 page 11（PDF 13）

Where cone-height limits are shown, they are derived references only. Flatness and parallelism become acceptance criteria only after an approved drawing, process card or supply agreement supplies numeric values.

ENGINEERING SERVICE

Review this specification for your application

Request a quote →