Standard Disc Springs / DIN 2093 Group C

80.0041.002.25*5.20

CENTURY_SPRING model reference: CDM-804123 · CENTURY-DISC-SPRINGS-2014 · locator 18

CHRISTIAN_BAUER model reference: 104 921 · CB-DISC-SPRINGS-0611 · locator 162

MUBEA model reference: 18 0095 · MUBEA-MANUAL-2023 · printed p.68 (PDF p.70)

SCHNORR model reference: 017850 · SCHNORR-HANDBOOK-EN · locator 92

SCHNORR model reference: 161 220 · SCHNORR-HANDBOOK-EN · locator 106

SOLON model reference: SDS 80x41x2.25 · SOLON-BELLEVILLE-CATALOG · locator 53

SPIROL model reference: DSC 80 x 41 x 2.25 WR · SPIROL-DISC-SPRINGS-2026 · locator 16

Dimensions, standards and downloadable engineering files are generated from published product data.

Made to order

SPECIFICATION

Product data

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Outside diameter De: 80.00 mm
Inside diameter Di: 41.00 mm
Product thickness t: 2.25 mm
Free height l₀: 5.20 mm
Cone height h₀: 2.95 mm
Standard: DIN 2093
Material / surface treatment: 51CrV4 Spring SteelZinc phosphate and oil · Cold presetting / scraggingERP: 80.00*41.00*2.25*5.20-T-H2.95-51CRV4-PHOSPHATE_OIL-PSX10CrNi18-8 / AISI 301 Stainless SteelPlain / natural finish · Cold presetting / scraggingERP: 80.00*41.00*2.25*5.20-T-H2.95-1.4310-PLAIN-PS60Si2MnAZinc phosphate and oil · Cold presetting / scraggingERP: 80.00*41.00*2.25*5.20-T-H2.95-60SI2MNA-PHOSPHATE_OIL-PS
Temperature: -50 – 300 °C

ENGINEERING FILES

CAD / DXF / STEP

Repository CAD · direct download

80.00*41.00*2.25*5.20 DXF and DWG engineering drawing preview

Open full drawing preview

DWG80.00*41.00*2.25*5.20 DWG CADJH-DS-80.00-41.00-2.25-5.20-P390-EN-R10.dwg · 49 KB

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DXF80.00*41.00*2.25*5.20 DXF CADJH-DS-80.00-41.00-2.25-5.20-P390-EN-R10.dxf · 125 KB

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STEP80.00*41.00*2.25*5.20 STEP CADJH-DS-80.00-41.00-2.25-5.20-P390-R10.step · 21 KB

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STL80.00*41.00*2.25*5.20 STL CADJH-DS-80.00-41.00-2.25-5.20-P390-R10.stl · 1.6 MB

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ENGINEERING OVERVIEW

Candidate decision overview

Data version 3

GEOMETRY CONTRACT

Conical profile

Bearing surfaces: No
Tolerance grade: See dossier / confirm

Special surface parameters must be reviewed against the released drawing; the profile name alone is not a complete geometry definition.

EVIDENCE COVERAGE

✓Manufacturer curve / stress7✓Polysplendid calculations1✓Resolved standards2✓Inspection dossier1—Approved product FEMNot public

A missing FEM record is not evidence of failed validation. It means no approved product-level study is public on this page.

COMBINATION BOUNDARY

Check single disc before stack

Parallel stacks primarily multiply load; series stacks primarily multiply travel. Friction, contact, guidance, preload and manufacturing scatter must be checked separately.

Stack and curves Fatigue / relaxation boundary Calculate this product

CF-07 · PROCESS CARD LIBRARY

Manufacturing process cards

5 material route(s)

Each material and supplied-surface identity has its own database-driven workbook and PNG preview. A review or blocked status is not a production release.

V13459 · R04

1.4310

PLAIN

CONTINUOUS_DIE_FORM+AUSTENITIC_COLD_WORK+NO_SUPPORT_FACE+STRONG_PRESS+PLAIN

Blocked — not for production

Download Excel · 20.2 kB

V229 · R04

50CrVA

BLACK_OXIDE

CONTINUOUS_DIE_FORM+LOW_ALLOY_QT+NO_SUPPORT_FACE+STRONG_PRESS+BLACK_OXIDE

Blocked — not for production

Download Excel · 20.6 kB

V231 · R04

51CrV4

PHOSPHATE_OIL

CONTINUOUS_DIE_FORM+LOW_ALLOY_QT+NO_SUPPORT_FACE+STRONG_PRESS+PHOSPHATE_OIL

Blocked — not for production

Download Excel · 20.4 kB

V230 · R04

60Si2MnA

BLACK_OXIDE

CONTINUOUS_DIE_FORM+LOW_ALLOY_QT+NO_SUPPORT_FACE+STRONG_PRESS+BLACK_OXIDE

Blocked — not for production

Download Excel · 20.7 kB

V19437 · R04

60Si2MnA

PHOSPHATE_OIL

CONTINUOUS_DIE_FORM+LOW_ALLOY_QT+NO_SUPPORT_FACE+STRONG_PRESS+PHOSPHATE_OIL

Blocked — not for production

Download Excel · 20.7 kB

APPROVED SOURCE DATA

Manufacturer engineering data

7 traceable datasets

Loads, stresses, thousand-piece weights and curves retain their manufacturer, source version, page/worksheet, material and temperature condition. A catalog value is an engineering reference unless the inspection dossier separately identifies an approved acceptance tolerance.

Century Spring / MW Industries CDM-804123Manufacturer catalog curve

Source: Century Spring Precision Disc Springs / 2014-01
Location: page 18
Material: AISI C1075 or AISI 6150 carbon/alloy steel
Temperature: Not stated - not assumed
Curve scope: four_point_curve / loading
1000-piece weight: —

Published source points only; no interpolation.

Point	s/h0	s (mm)	F (N)	σ1 / σII (MPa)	σ2 / σIII (MPa)	σ3 (MPa)	σOM (MPa)
25% h	0.250	0.7442	3,906	565	—	—	—
50% h	0.500	1.4884	6,023	1,048	—	—	—
75% h	0.750	2.2327	6,948	1,434	—	—	—
100% h	1.000	2.9769	7,273	1,731	—	—	—

Christian Bauer GmbH + Co. KG 104 921Manufacturer workbook calculation

Source: Christian Bauer cb_cV4 Product List / local reference edition
Location: Liste row 195
Material: Not stated in this source table
Temperature: Not stated - not assumed
Curve scope: single_point / loading
1000-piece weight: —

Point	s/h0	s (mm)	F (N)	σ1 / σII (MPa)	σ2 / σIII (MPa)	σ3 (MPa)	σOM (MPa)
75% h0	0.750	2.2125	6,611	—	—	—	—

Mubea 18 0095Manufacturer calculation workbook

Source: Disc Spring Calculation Program 032 / 032
Location: Standard row 173
Material: Not stated in this source table
Temperature: Not stated - not assumed
Curve scope: four_point_curve / loading
1000-piece weight: 65.460 kg

Published source points only; no interpolation.

Point	s/h0	s (mm)	F (N)	σ1 / σII (MPa)	σ2 / σIII (MPa)	σ3 (MPa)	σOM (MPa)
25% h0	0.250	0.7370	3,698	942	-9	544	—
50% h0	0.500	1.4750	5,715	1,749	117	1,000	—
75% h0	0.750	2.2120	6,613	2,419	379	1,370	—
100% h0	1.000	2.9500	6,950	2,953	778	1,652	—

SCHNORR GmbH 017850Manufacturer catalog summary

Source: Schnorr Disc Springs Handbook / source copy in project archive
Location: page 92
Material: Not stated in this source table
Temperature: Not stated - not assumed
Curve scope: summary_only / loading
1000-piece weight: 63.540 kg

This source table publishes a summary (weight and/or σOM) but no displacement-load points; no curve has been invented.

SCHNORR GmbH 161 220Manufacturer catalog summary

Source: Schnorr Disc Springs Handbook / source copy in project archive
Location: page 106
Material: 1.4310
Temperature: Not stated - not assumed
Curve scope: summary_only / loading
1000-piece weight: 65.586 kg

This source table publishes a summary (weight and/or σOM) but no displacement-load points; no curve has been invented.

Solon Manufacturing Co. SDS 80x41x2.25Manufacturer catalog point

Source: Solon Belleville Springs Washer Catalog / local reference edition
Location: page 53
Material: 50CrV4 (AISI 6150 equivalent)
Temperature: Not stated - not assumed
Curve scope: single_point / loading
1000-piece weight: —

Point	s/h0	s (mm)	F (N)	σ1 / σII (MPa)	σ2 / σIII (MPa)	σ3 (MPa)	σOM (MPa)
catalog listed operating point	0.999	2.9460	6,950	—	—	—	—

SPIROL International Corporation DSC 80 x 41 x 2.25 WRManufacturer design calculation

Source: SPIROL Disc Springs / 2026
Location: page 16
Material: Alloy Steel
Temperature: Not stated - not assumed
Curve scope: five_point_curve / loading
1000-piece weight: —

Published source points only; no interpolation.

Point	s/h0	s (mm)	F (N)	σ1 / σII (MPa)	σ2 / σIII (MPa)	σ3 (MPa)	σOM (MPa)
15% h0 preload	0.149	0.4400	2,452	-22	337	—	—
25% h0	0.251	0.7400	3,698	-9	544	—	—
50% h0	0.502	1.4800	5,715	117	1,000	—	—
75% h0	0.749	2.2100	6,613	379	1,370	—	—
100% h0 / flat	1.000	2.9500	6,950	—	—	—	-1,311

STANDARD DOSSIER

Resolved standard requirements

35 resolved items

PS/DS-G01-2026Polysplendid disc-spring engineering recommendations (non-mandatory)

Series C · Group 2 · without bearing surfaces

ProductRecommended edge-radius range (enterprise drawing rule)

t产品 / 6 ≤ R ≤ t产品 / 5；product limits 0.375–0.45 mm；product recommendation 0.375 mm；Use actual product thickness: t for plain T products and t-prime for reduced TP products. CAD defaults to the lower bound while drawings expose the full recommended range.

Disc Spring Contact Surfaces · Machinery's Handbook 31st, p.390（厂商经验转述）

ProductPolysplendid default working-deflection range

0.2–0.75 h0；product limits 0.59–2.2125 mm

聚辉推荐 DS-G01 · Mubea 2023 manual PDF 27；SPIROL deflection-range white paper

ProductNormal parallel-stack count recommendation

1–4

3.10 Spring stack design · Mubea Disc Springs Manual 2023, PDF 24

ProductSeries-stack limit for standard fatigue-chart evidence

See requirement data

10.2.2 · DIN EN 16983 page 18（PDF 20）

ProcessGuidance and stack lubrication

按温度、介质和寿命选择油、脂、含二硫化钼膏或固体润滑；不得把未润滑摩擦忽略

guidance / lubrication / friction · Mubea 2023 manual PDF 25, 28～31；Christian Bauer theory PDF 17

ProductGuidance preference

优先内导柱；空间或结构要求时使用外导套；低迟滞需求评估自定心结构

C.1 / 3.10 · GB/T 1972.2 附录 C；Mubea 2023 manual PDF 24～25

ProductGeometry triggers for enhanced analysis

De/Di=1.95122，De/t=35.555556，within simplified-geometry range

3.9 Special cases · Mubea Disc Springs Manual 2023, PDF 21

DIN EN 16983:2017-09Disc springs — Quality specifications — Dimensions

Series C · Group 2 · without bearing surfaces

ProductDisc spring group 2

Table 2 · EN 16983 pages 6～7（PDF 8～9）

ProductDimension series C

Table 3 · EN 16983 pages 6～7（PDF 8～9）

ProductStandard spring steel requirement

EN 10083 / EN 10089 / EN 10132-4 MPa

5 · EN 16983 page 7（PDF 9）

ProcessGroup 2 manufacturing and surface finish

冲压/精冲、冷成形、内外径加工、边缘倒圆

Table 7 · EN 16983 page 11（PDF 13）

ProductThickness tolerance

deviation -0.12 / +0.04 mm；product limits 2.13–2.29 mm

Table 8 · EN 16983 page 13（PDF 15）

ProductOutside diameter h12 tolerance

deviation -0.3 / 0 mm；product limits 79.7–80 mm；h12

8.1 / ISO 286-2 · EN 16983 page 12（PDF 14）

ProductInside diameter H12 tolerance

deviation 0 / +0.25 mm；product limits 41–41.25 mm；H12

8.1 / ISO 286-2 · EN 16983 page 12（PDF 14）

ProductFree-height tolerance

deviation -0.1 / +0.2 mm；product limits 5.1–5.4 mm

Table 9 · EN 16983 page 13（PDF 15）

ProductTest-load tolerance

deviation -7.5 / +15 %；test position 0.75 h0

Table 10 · EN 16983 pages 13～14（PDF 15～16）

ProductCoaxiality tolerance

0.6 mm；2 × IT12

8.1 / ISO 286-2 · EN 16983 page 12（PDF 14）

InspectionGroup 2 / series C minimum unloading-force ratio

See requirement data

Table 11 · EN 16983 page 15（PDF 17）

ProductGroup 2 hardness

42–52 HRC

7.2 · EN 16983 page 11（PDF 13）

ProductRecommended total clearance for guide pin

0.6 mm；recommended guide pin diameter 40.4 mm

Table 12 · EN 16983 page 15（PDF 17）

ProductRecommended total clearance for guide sleeve

0.8 mm；recommended guide sleeve bore 80.8 mm

Table 12 · EN 16983 page 15（PDF 17）

ProductGuide component surface requirement

See requirement data

12 · EN 16983 section 12, page 21（PDF 23）

ProcessPresetting

2 × test load；压至平位后复核自由高度与检测负荷

7.4 / 8.4.2 · EN 16983 pages 12, 14（PDF 14, 16）

ProcessSurface quality and edges

无影响性能的斑疤、裂纹、锈蚀；边缘倒圆或去毛刺

7.5 · EN 16983 page 12（PDF 14）

ProcessSurface treatment and corrosion protection

phosphated and oiled

7.5 · EN 16983 page 12（PDF 14）

ProcessShot peening

recommended for dynamic duty where fatigue-life improvement is required；process agreement required

10.2.2 · EN 16983 page 20（PDF 22）

InspectionDecarburization depth

product maximum depth 0.0675 mm

7.2 · EN 16983 page 11（PDF 13）

ProductStatic calculated stress limit

See requirement data

10.1 · EN 16983 page 17（PDF 19）

ProductMinimum preload for dynamic duty

0.15–0.2 h0；product limits 0.4425–0.59 mm

10.2.1 · EN 16983 page 18（PDF 20）

ProductRelaxation and operating-temperature note

Consult the manufacturer above 100 °C for material, stress and relaxation requirements

9 / Figures 3–4 · EN 16983 page 17（PDF 19）

InspectionTest-load method

test position 0.75 h0；硬化、磨削并抛光的压盘；使用适合润滑剂

8.4.1 · EN 16983 page 13（PDF 15）

InspectionDimensional inspection method

按标准约定的量具、压盘及测量条件执行

8 · EN 16983 pages 13～14（PDF 15～16）

InspectionHardness test method and location

See requirement data

11.3 · EN 16983 page 21（PDF 23）

BatchBatch sampling and acceptance

Acceptance inspection according to EN ISO 3269 where applicable

2 · EN 16983 pages 11～18（PDF 13～20）

PackagingMarking, packaging and storage

Contract and product documentation requirements apply

contract · EN 16983 pages 11～18（PDF 13～20）

INSPECTION DOSSIER

Product inspection requirements

7 acceptance limits

Data boundary: 平面度没有标准通用数值，等待图纸/工艺卡/供需协议覆盖; 平行度没有标准通用数值，等待图纸/工艺卡/供需协议覆盖

Characteristic	Requirement / limits	Status	Source
Outside diameterD / De	80 mm (-0.3/+0 mm); limits 79.7–80 mmThe standard rule has been resolved for this specific product.	Resolved	DIN EN 16983:2017-09EN 16983 page 12（PDF 14）
Inside diameterd / Di	41 mm (+0/+0.25 mm); limits 41–41.25 mmThe standard rule has been resolved for this specific product.	Resolved	DIN EN 16983:2017-09EN 16983 page 12（PDF 14）
Product thicknesst / t′	2.25 mm (-0.12/+0.04 mm); limits 2.13–2.29 mmThe standard rule has been resolved for this specific product.	Resolved	DIN EN 16983:2017-09EN 16983 page 13（PDF 15）
Free heightH0 / l₀	5.2 mm (-0.1/+0.2 mm); limits 5.1–5.4 mmThe standard rule has been resolved for this specific product.	Resolved	DIN EN 16983:2017-09EN 16983 page 13（PDF 15）
Cone heighth0 / h₀	2.95 mm (-0.14/+0.32 mm); limits 2.81–3.27 mmWorst-case envelope derived from free-height and plain product thickness t tolerances; it is a reference, not an independent standard h0 acceptance tolerance.	Derived reference	DIN-EN-16983-2017-09EN 16983 page 13（PDF 15）; EN 16983 page 13（PDF 15）
Coaxiality—	≤ 0.6 mmThe standard rule has been resolved for this specific product.	Resolved	DIN EN 16983:2017-09EN 16983 page 12（PDF 14）
Flatness—	Set by approved drawing, process card or supply agreementThe standard does not provide a universal independent numeric tolerance; an approved drawing, process card or supply agreement must provide the acceptance value.	Agreement required	POLYSPLENDID-INSPECTION-POLICY-2026-08Task 121 标准原文核对结论
Parallelism—	Set by approved drawing, process card or supply agreementThe standard does not provide a universal independent numeric tolerance; an approved drawing, process card or supply agreement must provide the acceptance value.	Agreement required	POLYSPLENDID-INSPECTION-POLICY-2026-08Task 121 标准原文核对结论
Test loadFt	6610 N (-7.5/+15%); limits 6114.25–7601.5 NThe nominal test load comes from the current published standard, manufacturer, or engineering dataset; limits use the applicable DIN EN 16983 percentage tolerance.	Resolved	DIN EN 16983:2017-09EN 16983 pages 13～14（PDF 15～16）
Hardness—	42–52 HRCThe standard rule has been resolved for this specific product.	Resolved	DIN EN 16983:2017-09EN 16983 page 11（PDF 13）

Where cone-height limits are shown, they are derived references only. Flatness and parallelism become acceptance criteria only after an approved drawing, process card or supply agreement supplies numeric values.

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